Quarry Ballast Crushing Equipment Distributors Affordable
ڪواري بيلسٽ جي پيداوار لاء ھدف ٿيل حل: بنيادي آپريشنل چئلينجز کي خطاب ڪندي
مسلسل پيداوار, specificationgrade ريلوي ballast هڪ نازڪ اڃان مطالبو آپريشن آهي. Inefficient crushing directly impacts your bottom line through excessive wear part consumption, unplanned downtime for adjustments and maintenance, and high rejection rates of offspec material. Are you managing frequent liner changes on your secondary crushers? Is your current circuit struggling to maintain the strict particle shape and size distribution required by rail authorities? Are you facing escalating costs from energy consumption and premature equipment failure in your aggregate processing line? The right primary crushing equipment sets the foundation for resolving these issues.
پيداوار جو جائزو: HeavyDuty Primary Jaw Crusher for Ballast Production
هي پراڊڪٽ لائن مضبوط جو هڪ سلسلو شامل آهي, stationary and mobile primary jaw crushers engineered specifically for the initial reduction of blasted quarry rock into feed suitable for secondary ballast crushing circuits. آپريشنل ڪم فلو سڌو آهي: 1) blasted feed material is directed into the vibrating grizzly feeder, 2) oversize material enters the crushing chamber where a highinertia flywheel and optimized kinematics facilitate forceful compression breakage, 3) crushed product is discharged at a preset CSS (بند طرف سيٽنگ) onto a main conveyor. These units are designed for hard rock (گرينائيٽ, بيسالٽ, پٿر جو پٿر) applications with an unconfined compressive strength (يو سي ايس) of up to 350 ايم پي اي. They are not intended as standalone finishing units but as the first critical stage in a multistage ballast crushing plant.
بنيادي خاصيتون: Engineered for Ballast Quarry Efficiency
اصلاحي ڪرشنگ چيمبر جاميٽري | ٽيڪنيڪل بنياد: ڪمپيوٽر جو ماڊل نپ اينگل ۽ اسٽروڪ پروفائل | آپريشنل فائدا: Promotes interparticle crushing for improved yield of cubical fragments in the first pass, reducing flaky feed to downstream cone crushers | ROI اثر: Reduces recirculating load and wear in secondary circuit, lowering overall cost per tonne
HeavyDuty Flywheel & Eccentric Shaft Assembly | ٽيڪنيڪل بنياد: High inertia energy storage | آپريشنل فائدا: Maintains consistent momentum through variable feed conditions, preventing bogging and ensuring continuous throughput even with slabby feed | ROI اثر: Minimizes cycle time delays and protects drive components from shock loads, اهم اجزاء جي زندگي کي وڌائڻ
هائيڊولڪ ٽوگل ايڊجسٽمينٽ سسٽم | ٽيڪنيڪل بنياد: Integrated hydraulic ram for CSS adjustment | آپريشنل فائدا: Enables remote setting changes in minutes without manual intervention, allowing quick adaptation to changing feed stock or product targets | ROI اثر: Increases plant utilization by reducing downtime for mechanical adjustments by up to 80%
Reinforced Manganese Jaw Dies | ٽيڪنيڪل بنياد: Premium ZGMn134 alloy with thick crosssections in highwear areas | آپريشنل فائدا: انتهائي خراب ماحول ۾ وڌايل خدمت زندگي مهيا ڪري ٿي, maintaining product gradation longer between changes | ROI اثر: Direct reduction in consumable parts inventory cost and labor hours for replacement
Integrated PreScreening Grizzly Feeder | ٽيڪنيڪل بنياد: Steeply inclined independent grizzly section | آپريشنل فائدا: Bypasses subCSS fines directly to the discharge belt, increasing effective capacity and reducing unnecessary wear within the crusher chamber | ROI اثر: Improves total system throughput efficiency and reduces specific energy consumption (kWh/tonne)
مقابلي جا فائدا: ڪارڪردگي ميٽرڪس جو مقابلو
| ڪارڪردگي ميٽرڪ | Industry Standard Baseline | اسان جي Quarry Ballast کرشنگ حل | دستاويزي فائدو |
| : | : | : | : |
| Tonnage مطابقت (throughput variance) | +/ 15% with variable feed size | +/ 5% with variable feed size | 67% سڌارو عمل جي استحڪام ۾ |
| جيو مرڻ جي زندگي (خراب گرينائيٽ ۾) | 120,000 150,000 ٽين في سيٽ | 180,000 220,000 ٽين في سيٽ | 40% سڌارو in mean time between changes |
| سي ايس ايس ايڊجسٽمينٽ ڊائون ٽائم (mechanical to hydraulic)| 23 hours per adjustment| <30 minutes per adjustment| 85% گھٽتائي in nonproductive time |
| ڪعبي جي انڊيڪس of primary crusher product| عام طور تي 0.60.7 (on scale to 1)| مسلسل 0.750.8| ~15% واڌارو, easing burden on shaping circuit |
ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 200 ختم ڪرڻ 800 ٽين في ڪلاڪ (ٽي پي ايڇ), ماڊل ۽ فيڊ مواد تي منحصر ڪري ٿو.
فيڊ کولڻ: 900mm x 600mm کان 1500mm x 1200mm تائين.
بجلي جي گهرج: Driven by industrialduty electric motors ranging from 75 kW کان 200 ڪلواٽ.
مواد جي وضاحت: Engineered for maximum feed size up to 85% of grizzly opening; handles UCS up to 350 ايم پي اي.
اهم جسماني طول و عرض (مثالي ماڊل): لڳ ڀڳ. ڊگھائي: 9.5م; ويڪر: 3.2م; اوچائي: 3.8م (mobile configuration).
ماحولياتي آپريٽنگ رينج: Designed for operation from 20°C to +45°C ambient temperature with appropriate lubricants.
ايپليڪيشن منظرنامو
قومي ريل پروجيڪٽ جي فراهمي جي هارڊ راڪ ڪواري
چيلنج: A granite quarry winning a major rail contract faced inconsistent fragmentation from blasting, causing frequent plugging and excessive wear in their existing primary crusher, jeopardizing delivery schedules.
حل: Implementation of a heavyduty jaw crusher with an aggressive stroke profile and integrated prescreen grizzly to handle slabby rock.
نتيجا: Throughput stabilized at design capacity of 550 ٽي پي ايڇ. Downtime from clearing blockages was eliminated. First set of jaw dies achieved 195,000 tonnes before changeout.
مجموعي پروڊيوسر ريل بيلسٽ مارڪيٽ ۾ وڌايو
چيلنج: A producer needed to modify their existing plant to produce ballast without compromising their core aggregate products. Their main constraint was limited space for expansion.
حل: A compact mobile primary jaw crushing unit was installed as a dedicated ballast line starter, allowing quick reconfiguration between standard aggregate and ballast production.
نتيجا: The site can now switch to ballast production within one shift. The cubical product from the new primary unit reduced wear on the existing downstream cone crusher by an estimated 30% when processing ballast.
تجارتي خيالات
Equipment pricing is structured according to capacity rating and configuration (stationary skid vs. tracked mobile). Optional features that affect price include:
مٽي دٻائڻ وارو نظام انضمام
Advanced automation package with liner wear monitoring
Hybrid drive options for fuelsensitive sites
Threetiered service packages are available:
1. بنيادي وارنٽي & حصن جي حمايت
2. منصوبابندي ڪيل سار سنڀال & Inspection Program
3. Full Performance Contract with guaranteed uptime & ٽنهي
Financing options include capital lease agreements tailored to project cash flow timelines.
اڪثر پڇيا ويا سوال
1. How does this equipment integrate with our existing secondary cone crushers?
The unit is designed as a dropin replacement or addition focused on delivering a consistent, بھترين سائز جو کاڌو (150mm عام). This improves the efficiency of your downstream cone crushers by reducing their workload related to shaping.
2.اسان جي مجموعي پلانٽ جي توانائي جي استعمال تي متوقع اثر ڇا آهي?
Field data shows that by removing fines prior to crushing via the integrated grizzly feeder and promoting efficient breakage mechanics overall specific energy consumption can be reduced by approximately 1015%.
3.Are there financing structures that align payment with production output?
Yes performancelinked leasing structures are available where repayment schedules can be partially indexed against verified throughput tonnage providing flexibility during project rampup phases.
4.اسان جي سار سنڀال جي عملدار لاء ڪهڙي تربيت ڏني وئي آهي?
A comprehensive training program is included covering routine maintenance safety procedures hydraulic system management troubleshooting guides ensuring your team achieves operational selfsufficiency quickly.
5.How do you ensure parts availability over the expected lifespan of this equipment?
We maintain regional distribution centers stocked with critical wearing parts like jaw dies toggle plates bearings guaranteeing availability within 2448 hours minimizing potential downtime events
