Professional Stone Crusher Machine Moq
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, پرائمري ڪرشنگ ۾ بنيادي چئلينج اڪثر ڪري پٿر جي مشين مان نڪرندا آهن توهان جي آپريشن جي دل تي. عام درد جون پوائنٽون شامل آهن:
زيادتي پائڻ & سار سنڀال جا خرچ: Frequent replacement of wear parts like jaws, لينر, and bearings due to improper chamber design or material composition, leading to spiraling consumable expenses.
اڻ شيڊول بند وقت: Mechanical failures or blockages that halt your entire processing line, گم ٿيل پيداوار ۽ محنت ۾ هزارين في ڪلاڪ خرچ.
غير مطابقت واري پيداوار & پيداوار جي شڪل: ناقص درجه بندي فائنل پراڊڪٽ تمام گهڻي فلڪي مواد سان, reducing its market value and causing issues in downstream secondary crushing or screening stages.
اعلي توانائي واپرائڻ: Inefficient crushing action and drive systems that translate directly into unsustainable power costs, a primary operational expenditure.
سخت ٺاھ جوڙ جون حدون: Equipment that cannot adapt to varying feed materials or required product size changes without significant manual adjustment or downtime.
Is your current primary crushing solution a source of constant cost and reliability concerns? The right professional stone crusher machine is not just an equipment purchase; it is a strategic investment in predictable throughput, گھٽ قيمت, and plantwide operational stability.
2. پيداوار جو جائزو: PROFESSIONAL JAW CRUSHER
This professional stone crusher machine is a heavyduty, highcapacity jaw crusher engineered for primary crushing of hard, abrasive minerals like granite, بيسالٽ, and quartzite. Designed for stationary quarry installations or largescale mobile crushing plants, it transforms runofmine (روم) feed into consistent, ٿلهو مجموعو.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: ROM material (0800ايم ايم) وائبريٽنگ گرزلي فيڊر ۾ لوڊ ڪيو ويندو آهي (وي جي ايف ايف وي جي ايف), جيڪو ڏنڊ کان پاسو ڪري ٿو ۽ وڏي سائيز کي ڪرشنگ چيمبر ڏانهن سڌو ڪري ٿو.
2. ڇڪڻ وارو عمل: مضبوط سنسڪرت شافٽ هڪ هلندڙ جبڑے جي پليٽ کي بيضوي حرڪت ۾ هڪ مقرر جبڑے جي پليٽ جي خلاف هلائي ٿو, جبل کي ڀڃڻ لاءِ دٻاءُ واري قوت لاڳو ڪرڻ.
3. خارج ٿيڻ & صفائي: ڪٽيل مواد هڪ ترتيب ڏيڻ واري خارج ٿيڻ واري افتتاح ذريعي نڪرندو آهي; an automatic toggle tensioning system protects against tramp metal and minimizes downtime from uncrushables.
4. پيداوار پهچائڻ: Sized aggregate is discharged onto the main product conveyor for transport to secondary processing or stockpiling.
ايپليڪيشن جو دائرو & حدون:
دائرو: Ideal for primary reduction of hard rock in quarrying, کان کني, ۽ وڏي پيماني تي تباهي واري ري سائيڪلنگ ايپليڪيشنون. Suited for feed sizes up to 80% of the feed opening dimension.
حدون: Not designed for sticky or claybound materials without prescreening. هڪ مستحڪم جي ضرورت آهي, مضبوط ڪنڪريٽ بنياد. وڌ ۾ وڌ گهٽتائي جي شرح عام طور تي آهن 6:1 جي طرف 8:1; for finer products, secondary crushing equipment is necessary.
3. بنيادي خاصيتون
ڊيپ ڪرشنگ چيمبر | ٽيڪنيڪل بنياد: Optimized nip angle and long linear crushing path | آپريشنل فائدا: Increases capacity and produces a more uniform product shape with less slabby material | ROI اثر: پريميئم گريڊ جي مجموعي جي اعلي پيداوار (+515% market value) and reduced recirculating load on secondary crushers.
HeavyDuty فريم تعمير | ٽيڪنيڪل بنياد: مضبوط ٿيل دٻاء واري پوائنٽن سان اعلي سالميت واري اسٽيل پليٽ مان ٺهيل | آپريشنل فائدا: Provides exceptional durability under constant highload conditions, resisting fatigue and deformation | ROI اثر: تعميراتي زندگيءَ کي اڳتي وڌائي ٿو 20+ عام آپريشن هيٺ سال, سرمائيداري سيڙپڪاري جي حفاظت.
WedgeLock Fastening System | ٽيڪنيڪل بنياد: Mechanically locked jaw plates without backing resin | آپريشنل فائدا: محفوظ ڪري ٿو, toolfree jaw plate changeout in under two hours versus traditional methods | ROI اثر: تائين جي سار سنڀال جو وقت گھٽائي ٿو 70% for wear part replacement, سالياني آپريٽنگ ڪلاڪ وڌائڻ.
HighEfficiency Drive & Flywheels | ٽيڪنيڪل بنياد: Direct drive coupling with optimally sized flywheels storing kinetic energy | آپريشنل فائدا: Maintains consistent crushing momentum under peak loading, smoothing power demand | ROI اثر: Reduces peak electrical load by approximately 1015%, lowering utility costs and potential demand charges.
هائيڊولڪ ايڊجسٽمينٽ & صاف ڪرڻ | ٽيڪنيڪل بنياد: Integrated hydraulic cylinders for setting adjustment and clearing blockages | آپريشنل فائدا: آپريٽرز کي سي ايس ايس کي ترتيب ڏيڻ جي اجازت ڏئي ٿي (بند طرف سيٽنگ) remotely via pushbutton control for quick product size changes | ROI اثر: Enables rapid adaptation to different product specs (<10 منٽ), maximizing plant flexibility for changing orders.
Advanced Bearing Housing Design | ٽيڪنيڪل بنياد: گولي وارو رولر بيئرنگ ليبارينٿ سيلن سان درست مشيني هائوسنگ ۾ لڳل | آپريشنل فائدا: Supports massive radial loads while effectively excluding dust and contaminants | ROI اثر: بيئرنگ سروس جي زندگي تائين وڌائي ٿو 40%, preventing catastrophic failure and associated repair costs exceeding $50k.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (Competitor A/B) | Professional Stone Crusher Machine Solution | فائدو (% سڌارو) |
| : | : | : | : |
| ڪپڙا پارٽ لائف (جبلن جي پليٽ) گرينائيٽ| 120150k MTonnes| 180220k MTonnes| +50% |
| Average Time Between Major Services| ~10k Operating Hours| ~15k Operating Hours| +50% |
| Power Consumption per Tonne Crushed| ~0.8 1.0 kWh/Tonne| ~ 0.65 0.75 kWh/Tonne| 20% |
| ذريعي جي گنجائش (at same CSS)| بنيادي حوالو| +1015% Higher Throughput| +12% سراسري |
| 10 ميٽر جي مفاصلي تي شور جو اخراج| ~105 dB(اي)| ~95 dB(اي)| 10 ڊي بي(اي) |
5. ٽيڪنيڪل وضاحتون
ماڊل نامزدگي: جي سي 140
فيڊ کولڻ: 1400mm x 1200mm
وڌ ۾ وڌ فيڊ سائيز: 1000mm ڪنڊ ڊگھائي
بند طرف سيٽنگ (سي ايس ايس) حد: 150mm 300mm
گنجائش جي حد (مواد جي لحاظ کان مختلف آهي & سي ايس ايس): 450 950 Tonnes per Hour
ڊرائيو پاور جي گهرج: 200 ڪلواٽ /160 kW اليڪٽرڪ موٽر (Dual Drive)
ڪل وزن (صرف کولہو): لڳ ڀڳ 86 ٽونس
اهم مواد جي وضاحت: اعلي طاقت جو ٺهيل اسٽيل فريم; مينگنيز اسٽيل جال پليٽ (18% من); جڙيل مصر جو اسٽيل سنسڪرت شافٽ; گولي وارو رولر بيرنگ.
جسماني طول و عرض (ايل x ڊبليو x ايڇ): ~4m x 3m x 3m
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; dustprotected critical components.
6. درخواست جا منظر
گرينائيٽ ڪواري آپريشن - ڏکڻ اوڀر ايشيا
چيلنج: A major quarry faced frequent jaw plate failures every 90 days due to highly abrasive granite feed, ختم ڪرڻ جو سبب 120 hours of annual downtime per crusher line alongside high consumable costs.
حل: Implementation of two JC140 professional stone crusher machines equipped with specialized abrasionresistant jaw plate profiles.
نتيجا: Jaw plate life extended to 140 days consistently. تيز تبديلي جي طريقيڪار سان گڏ, this reduced crusherspecific downtime by 45%. Annual consumable cost savings exceeded $85k per line while maintaining target throughput.
LargeScale Infrastructure Project – Northern Europe
چيلنج: A contractor needed consistent production of multiple aggregate spec products (ريل ballast & ڪنڪريٽ جو مجموعو) from hard gneiss on a tight project timeline with strict noise regulations near residential zones.
حل: Deployment of a mobile primary crushing plant centered on the JC140 professional stone crusher machine with sounddampening encapsulation.
نتيجا: The unit achieved required tonnage while enabling rapid CSS adjustments between product specs (<15 منٽ). Noise levels remained within strict local limits (<95 ڊي بي(اي)), avoiding work stoppages. The project completed its aggregate supply phase 12 days ahead of schedule.
7. تجارتي خيالات
Our professional stone crusher machines are offered as capital equipment investments designed for longterm operational payback.
قيمت جا درجا & ترتيبون:
Base Equipment Price includes crusher assembly with standard motor mounts/vbelts/sheaves.
Tiered pricing based on optional integrated motor packages vs customersupplied motors.
Pricing varies based on choice between standard manganese jaws or premium abrasion/chrome options (+1525%).
اختياري خاصيتون:
Hydraulic toggle tensioning system upgrade
خودڪار گريس لوڻ وارو نظام
Rock level sensor integration for chokefeed control
Full sound encapsulation package
سروس پيڪيجز:
ڪميشن ڪرڻ & آپريٽر ٽريننگ پيڪيج
2سال / 5k Hour Extended Warranty Plan covering parts/labor
5Year Planned Maintenance Agreement including annual inspections
(Subject to terms)
Financing options are available through our partners including capital leases operating leases tailored support largescale projects requiring phased payment structures
FAQ
Q1 Is this professional stone crusher machine compatible with my existing plant layout conveyor system?
A Yes provided your feed hopper discharge height conveyor capacities align with our technical specifications Our engineering team can review your existing layout drawings confirm compatibility recommend any necessary modifications minimal disruption installation
Q2 What impact will this have on my overall plant efficiency?
A Field data shows implementation typically reduces bottlenecking at primary stage increasing overall plant throughput potential up Additionally lower recirculating load improves performance secondary tertiary stages contributing more stable predictable output across entire circuit
Q3 How does pricing compare total cost ownership versus cheaper alternatives?
A While initial capital outlay may higher than some alternatives total cost ownership analysis over typical year period demonstrates clear advantage Reduced energy consumption extended wear part life significantly lower unscheduled downtime result lower costpertonne often delivering full return investment within months depending utilization
Q4 What commercial terms delivery lead times standard?
A Standard terms FOB manufacturing facility Lead times range weeks depending model current order backlog Expedited production may available additional fee We provide detailed shipping dimensions weight facilitate logistics planning
Q5 ڪهڙي تربيت ڏني وئي اسان جي آپريشن جي سار سنڀال جي عملي?
A Comprehensive commissioning package includes onsite training hours covering safe operation routine maintenance procedures troubleshooting guides We also provide detailed technical manuals digital access instructional videos ensure your team fully prepared
