Professional Jc5000 Jaw Crusher Catalog
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع وقت ختم ڪري رهيا آهن توهان جي مجموعي يا معدني پروسيسنگ مارجن کي? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, پرائمري ڪرشنگ هڪ نازڪ رڪاوٽ آهي جتي ناڪامي سبب قيمتي پيداوار بند ٿي ويندي آهي. عام چئلينج شامل آهن:
اضافي لباس جي قيمت: جوا جي بار بار بدلي نا مناسب ڪينيميٽيڪس يا مادي معيار جي ڪري مري وڃي ٿي, سڌو سنئون توهان جي قيمت تي اثر انداز.
اڻ شيڊول بند وقت: Premature component failures or the need for constant adjustment interrupt your entire downstream workflow.
غير مطابقت واري پيداوار: Fluctuations in product gradation and capacity due to wear or feed variation, complicating secondary processing.
High Operational Overhead: Excessive energy consumption per ton crushed and laborintensive maintenance routines strain your operational budget.
توهان هڪ پرائمري کولہو کي ڪيئن چونڊيو ٿا جيڪو نه صرف خام طاقت فراهم ڪري ٿو, but predictable performance and controlled total cost of ownership? حل جي ضرورت آهي انجنيئرنگ جي استحڪام تي مرکوز, ڪارڪردگي, ۽ آپريشنل سادگي.
2. پيداوار جو جائزو
The Professional JC5000 is a heavyduty, Singletoggle jaw crusher انجنيئرڊ اعليٰ صلاحيت واري پرائمري ڪرشنگ لاءِ ڊيمانڊ مائننگ ۾, کوٽڻ, ۽ وڏي پيماني تي تعميراتي ريسائڪلنگ ايپليڪيشنون. Its design prioritizes mechanical robustness and longterm reliability in continuous operation.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: وڏي رن آفمين يا ڌماڪيدار فيڊ (1300mm تائين) is delivered to the deep, nonchoking corrugated jaw chamber.
2. ڇڪڻ وارو عمل: A highinertia flywheel and an aggressive elliptical stroke motion apply compressive force to reduce material.
3. خارج ٿيڻ & صفائي: The hydraulic toggle release system allows rapid clearing of blockages without mechanical intervention.
4. درجه بندي ڪنٽرول: Product size is adjusted via a simple shim system, maintaining consistent output specification.
ايپليڪيشن جو دائرو & حدون:
دائرو: سخت پٿر لاء مثالي (گرينائيٽ, بيسالٽ), ٻرندڙ معدنيات, ۽ تباهي ڪنڪريٽ. Suited for stationary plants requiring throughputs from 550 جي طرف 950 ميٽرڪ ٽين في ڪلاڪ.
حدون: چپچپا لاء ٺهيل ناهي, مٽيريل مواد بغير ڪنهن پري اسڪريننگ جي. هڪ مستحڪم مضبوط ڪنڪريٽ بنياد ۽ مناسب اپ اسٽريم فيڊنگ سامان جي ضرورت آهي.
3. بنيادي خاصيتون
ڊيپ ڪرشنگ چيمبر | ٽيڪنيڪل بنياد: Extended jaw lengthtowidth ratio | آپريشنل فائدا: Increases feed acceptance and reduces bridging risks for larger feed sizes | ROI اثر: Higher effective utilization of loading equipment, less time spent on feed management
HeavyDuty رولر بيئرنگ اسيمبلي | ٽيڪنيڪل بنياد: Spherical selfaligning roller bearings on the main shaft | آپريشنل فائدا: Handles high radial and thrust loads with greater efficiency than bronze bearings | ROI اثر: Lower friction losses translate to reduced energy costs; proven bearing life exceeds 30,000 hours in standard conditions
Hydraulic Toggle Release & ترتيب ڏيڻ | ٽيڪنيڪل بنياد: Dualacting hydraulic cylinders replace traditional toggle plates | آپريشنل فائدا: Enables remote clearing of stalled material and safe, precise CSS adjustment under load if required | ROI اثر: Minimizes downtime from blockages from hours to minutes; آپريٽر جي حفاظت کي وڌايو
Bolted Fabricated Main Frame | ٽيڪنيڪل بنياد: Highintegrity steel sections joined with machined interfaces and hardened bolts | آپريشنل فائدا: ويلڊڊ فريم جي مقابلي ۾ اعلي ٿڪائي مزاحمت فراهم ڪري ٿي; allows for regionalized transport and assembly | ROI اثر: Extends structural service life beyond the crusher’s mechanical components; reduces logistics complexity
Aggressive Elliptical Stroke Profile | ٽيڪنيڪل بنياد: Optimized kinematics where the moving jaw’s motion has a significant vertical component at the discharge point | آپريشنل فائدا: Promotes faster material evacuation, increasing throughput and reducing liner wear at the bottom of the chamber | ROI اثر: Higher capacity per installed kW; more consistent product gradation throughout the liner life cycle
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (تقابلي ڪلاس) | JC5000 حل دستاويزي فائدو |
| : | : | : |
| لائنر زندگي (ابراھيندڙ گرينائيٽ) | ~180,000 MT | ~220,000 MT |
| توانائي جو واھپو (kWh/MT) | 0.85 1.05 kWh/MT | 0.78 0.92 kWh/MT |
| CSS ترتيب ڏيڻ جو وقت (مشيني) | 45 90 منٽ | 96% |
5. ٽيڪنيڪل وضاحتون
فيڊ کولڻ: 1500mm x 1300mm (59" x 51")
وڌ ۾ وڌ فيڊ سائيز: 1300ايم ايم (51")
بند ٿيل پاسي جي سيٽنگ جي حد: 150mm 300mm (6" 12")
گنجائش جي حد: 550 950 MTPH (کاڌ خوراڪ جي مواد تي دارومدار & سي ايس ايس)
ڊرائيو پاور جي گهرج: 200 ڪلواٽ (260 ايڇ پي) برقي موٽر
ڪل وزن (صرف کولہو): لڳ ڀڳ 62,000 ڪلو
اهم مواد جي وضاحت: مکيه فريم - هاء tensile اسٽيل پليٽ; Jaw dies – Manganese steel with optional premium alloys; Shaft – Forged alloy steel.
آپريٽنگ جي درجه حرارت جي حد: 20°C کان +40°C (4°F کان +104°F)
6. درخواست جا منظر
سخت پٿر جي کوٽائي - گرينائيٽ مجموعي پيداوار
چيلنج: A large granite quarry faced premature wear on competitor jaw liners (~150k MT life), causing frequent shutdowns for replacement and inconsistent product shape affecting secondary cone crusher efficiency.
حل: Implementation of the JC5000 with premium manganese jaws and optimized chamber geometry.
نتيجا: Liner life extended by over 25%, achieving over 220k MT per set. Throughput stabilized at the upper end of the range (900+ MTPH), providing predictable production schedules.
لوهه جي معدنيات پرائمري کرشنگ اسٽيشن
چيلنج: Need for extreme reliability in a remote location with high costs associated with unscheduled downtime and component logistics.
حل: Installation of two JC5000 units with centralized greasing systems and the hydraulic toggle protection system.
نتيجا: Field data shows annual availability exceeding 96% over three years. The hydraulic system successfully cleared multiple tramp metal events without damage or extended stoppages.
7. تجارتي خيالات
The Professional JC5000 is offered in standardized configurations to optimize delivery and value:
بنيادي سامان جو درجو: ڪرشر شامل آهي, موٽر mounts, vbelt drive guard,۽ بنيادي اوزار.
Operational Ready Tier: Base package plus integrated motor & شروعاتي پيڪيج,lubrication نظام,and prefabricated walkways/platforms.
اختياري خاصيتون: Automated grease systems,wear monitoring probes,مٽي سيلنگ کٽ,and custom liner profiles for specific materials.
سروس پيڪيجز: Choose from scheduled inspection plans,wear part kits with guaranteed inventory,and remote technical support subscriptions.
فنانسنگ جا اختيار: Flexible capital expenditure solutions are available including leasetoown agreementsand projectbased financing tailored for large infrastructure contracts.
8.FAQ
Q1:What upstream feeding equipment is compatible with the JC5000?
A1:The JC5000 is designed to be fed by a heavyduty apron feeder or vibrating grizzly feeder capable of handling its maximum feed size.Its deep chamber accommodates direct dump from large haul trucks during intermittent feeding scenarios.
Q2:ترسيل کان وٺي ڪميشن تائين عام انسٽاليشن ٽائم لائن ڇا آهي?
A2.With our preassembled modules,a typical installation on a prepared foundation takes approximately710 working daysfor mechanical erectionand electrical connection,followed by23 daysfor commissioning tests.This assumes all ancillary plant components are ready.
Q3.How does the hydraulic toggle system impact maintenance safety?
A3.It eliminates the need for personnel to manually extract or adjust heavy mechanical toggle plates.The system allows operators to clear a blockageor make adjustmentsfrom a control panel located at a safe distance fromthe crusherchamber.
Q4.Are wear parts interchangeablewith other crushers in this class?
A4.No.TheJC5000 uses proprietary geometryfor optimal performance.We provide guaranteed interchangeability within our own model line,but parts are not crosscompatiblewith competitor machines due todifferencesin design kinematicsand mounting specifications.
Q5:What trainingis providedfor operationsand maintenance staff?
A5.Each sale includes comprehensive documentationand accessto our online video training portal.Onsite training sessionsduring commissioningare standard,focusingon safe operation,معمولي سار سنڀال جا طريقا,۽ بنيادي مسئلا حل ڪرڻ.
Q6:Canyou providea projected total costof ownership analysisfor our specificmaterial?
A6 Yes.Upon receiving details on your feed material,ٽارگيٽ ذريعي,and local utility costsour engineering team can generatea detailedTCO projectioncomparingliner consumption energy useand expected service intervals against industry benchmarks
