Professional Gold Ore Crushing Equipment Contract Manufacturer
1. PAINPOINT driven اوپننگ
Are escalating operational costs and unpredictable availability eroding your gold processing margins? Managing a gold ore crushing circuit presents distinct challenges that directly impact your bottom line. عام درد جون پوائنٽون شامل آهن:
مٿاهون ابڙو & سار سنڀال جا خرچ: گولڊ ڪوارٽز جي معدنيات جي انتهائي سختي ۽ گھڻائي واري نوعيت تيزيءَ سان ڪرشر لائنر کي خراب ڪري ٿي, بار بار جي اڳواڻي, costly shutdowns for component replacement and excessive spare parts inventory.
اڻ شيڊول بند وقت: A primary crusher failure can halt your entire milling operation, costing thousands per hour in lost production and labor inefficiency.
غير موثر آزادي: Inadequate or inconsistent particle size reduction can hinder downstream gold recovery in leaching or gravity circuits, locking value in tailings.
اعلي توانائي واپرائڻ: Older or improperly specified crushing equipment can be a significant driver of your plant's power costs per ton processed.
Handling Variable Feed: Fluctuations in ore hardness, نمي, or feed size from the mine can choke or overload a system not designed for such variability.
Is your current crushing solution equipped to minimize these risks while maximizing throughput and recovery? The right professionalgrade equipment is not an expense but a strategic investment in plant stability and profitability.
2. پيداوار جو جائزو
Our engineered solution is a range of heavyduty, stationary and modular primary and secondary jaw crushers specifically configured for professional gold ore processing. These units are designed as the foundational stage in a comminution circuit, reliably reducing runofmine (روم) ore to a consistent size for further grinding.
آپريشنل ڪم فلو:
1. ROM ore is fed via grizzly or apron feeder into the crusher’s robust feed hopper.
2. The highinertia flywheel and optimized kinematics of the crushing chamber facilitate forceful compression of ore between a fixed and a moving jaw plate.
3. Crushed product discharges at the predefined closedside setting (سي ايس ايس), directly onto a conveyor for transport to the next stage (مثال, cone crusher or SAG mill feed).
ايپليڪيشن جو دائرو: سخت پٿر جي سون جي معدنيات لاءِ مثالي (lode جمع), including quartz veins and mineralized shear zones with unconfined compressive strength (يو سي ايس) تائين 350 ايم پي اي. مناسب گرين فيلڊ تنصيب ۽ ريٽروفٽ اپ گريڊ ٻنهي لاءِ.
حدون: Not recommended as a standalone solution for highclay or wet, اڳواٽ اسڪيلنگ کان سواءِ چپچپا معدنيات; final product sizing typically ranges from 150mm down to 20mm, requiring secondary/tertiary stages for finer liberation.
3. بنيادي خاصيتون
HeavyDuty فريم & Kinematics | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي) بهتر دٻاء جي ورڇ | آپريشنل فائدا: Exceptional structural integrity under cyclical loading, eliminating frame fatigue cracks | ROI اثر: Extended operational lifespan exceeding 20 سال, سرمائي جي متبادل چڪر کي گھٽائڻ.
Manganese Steel Jaw Plates with Optimal Tooth Profile | ٽيڪنيڪل بنياد: Workhardening ASTM A128 Grade C alloy with applicationspecific corrugations | آپريشنل فائدا: Increased wear life by up to 30% over standard plates, maintains consistent product gradation longer | ROI اثر: Lower costperton for wear parts, fewer changeouts reduce labor hours and exposure risk.
Automated Wedge Adjustment System | ٽيڪنيڪل بنياد: Hydraulic toggle tensioning and CSS adjustment | آپريشنل فائدا: Allows remote setting changes in minutes versus manual shim adjustments taking hours; enables quick compensation for wear | ROI اثر: وڌ کان وڌ اپ ٽائيم; facilitates easy adjustment to optimize feed for downstream processes.
HighCapacity Flywheel Design | ٽيڪنيڪل بنياد: Calculated rotational inertia to ensure consistent crushing force throughout the cycle | آپريشنل فائدا: بجلي جي طلب جي چوٽي کي هموار ڪري ٿو, protects drive components from shock loads, ensures continuous material flow | ROI اثر: Reduces peak electrical load penalties; lowers stress on Vbelts and bearings.
انٽيگريڊ ڊسٽ سپپريشن & سيل ڪرڻ | ٽيڪنيڪل بنياد: Strategically placed spray nozzles and multilabyrinth seals at bearing housings | آپريشنل فائدا: Controls silica dust at source for improved air quality; prevents abrasive grit ingress into bearings | ROI اثر: Reduces health compliance risks; extends critical bearing life by over 40%.
Modular Main Assembly Design | ٽيڪنيڪل بنياد: Splitframe design for key subassemblies like pitman and bearings | آپريشنل فائدا: Enables major service or component replacement outside the crusher cavity using standard workshop tools | ROI اثر: Drastically reduces critical path downtime during major overhauls.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | اسان جي سون Ore Jaw Crusher حل | فائدو (% سڌارو) |
| : | : | : | : |
| لائنر ڪپڙا زندگي (اباڻڻ وارو اٽو) | بيس لائين (100%) | ملڪيت وارو مصرع & پروفائل ڊيزائن| +2530% |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف) بيئرنگ| ~ 1218 مهينا| Advanced sealing & lubrication نظام| +4050% |
| ايڊجسٽمينٽ Downtime (CSS تبديلي) | 46 ڪلاڪ (دستور) <1 ڪلاڪ (هائيڊولڪ)| <15 منٽ (fully hydraulic)| 75% بمقابله. hydraulic standard |
| توانائي جو واھپو (kWh/ٽن) اپليڪيشن جي لحاظ کان مختلف آهي.| بيس لائين (100%) آپٽمائزڊ ڪينيميٽيڪس & ڪمري جي جوڙجڪ| 1015% |
| ذريعي پٽ مطابقت (±٪ ھدف کان)| ±15% Highinertia flywheel & aggressive nip angle| ±5% |
5. ٽيڪنيڪل وضاحتون
ماڊل رينج جي گنجائش: 200 1,800 ٽين في ڪلاڪ (ٽي پي ايڇ), فيڊ جي سائيز ۽ بند ٿيل سيٽنگ تي منحصر آهي.
فيڊ کولڻ: From 900mm x 600mm up to 1,500mm x 1,300mm.
بجلي جي گهرج: اليڪٽرڪ موٽر ڊرائيو کان 75 kW کان 250 ڪلواٽ; Highvoltage مائن پاور سپلائي لاءِ ترتيب ڏنل (مثال, 1000V/3300V/6600V).
مواد جي وضاحت: Main frame fabricated from highyield strength steel plate (>350 ايم پي اي); Jaw plates ASTM A128 Gr C / DIN GX120Mn12; Eccentric shaft forged from EN24/34CrNiMo6 equivalent.
جسماني طول و عرض & وزن: Modular designs configured for transport constraints; weights range from ~25 tonnes to over 90 ٽين.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل; dustproofed to IP65 standards on electrical components; suitable for altitudes up to 3,000m.
6. درخواست جا منظر
ويسٽ آفريڪا هارڊ راڪ مائن ريٽروفٽ
Challenge An existing operation faced excessive downtime every 68 weeks for jaw liner replacement on their primary crusher processing highsilica ore, bottlenecking the plant.
Solution Installation of our heavyduty jaw crusher with proprietary liner profile and automated wedge system.
Results Liner life extended to 1214 هفتا. Combined with faster CSS adjustments, available crushing hours increased by 18%, supporting a sustained plant throughput increase of over 12%.
Canadian Arctic Modular Plant Installation
Challenge A remote explorationtoproduction site required a compact, highly reliable primary crushing module capable of operating in extreme cold with minimal onsite maintenance expertise.
Solution A preassembled modular jaw crusher skid with integrated heating systems, extendedlife lubricants, and remote monitoring telematics.
Results The unit achieved >96% availability in its first year despite ambient temperatures below 30°C. Remote diagnostics enabled proactive planning of parts shipments, eliminating unplanned airfreight costs.
7. تجارتي خيالات
Our professional gold ore crushing equipment is offered under flexible commercial terms tailored for capital project planning.
قيمت جا درجا: Based on model size and configuration complexity. Standard heavyduty models offer the core value proposition. Premium configurations include full automation packages and advanced metallurgy options.
اختياري خاصيتون: متغير فریکوئنسي ڊرائيو (وي ايف ڊي) نرم شروعات لاء & speed control; خودڪار lubrication نظام; حقيقي وقت حالت جي نگراني سينسر (وائبريشن, گرمي پد); wear part laser profiling systems.
سروس پيڪيجز: بنيادي وارنٽي مان چونڊيو, Extended Protection Plans covering parts/labor up to three years), or FullService Maintenance Contracts including scheduled inspections and priority technical support.
فنانسنگ جا اختيار: We work with international export credit agencies and equipment financing partners to offer leasetoown agreements or tailored purchase plans that align with your project's cash flow timeline.
8. FAQ
Q1 Are your jaw crushers compatible with my existing vibrating grizzly feeder and conveyor system?
ها. Our engineering team will review your existing layout drawings feed rates material characteristics We design discharge heights mounting points integrate seamlessly into brownfield expansions
Q2 عام انسٽاليشن ڪميشن جي ٽائيم لائن ڇا آهي?
For modular skidmounted units commissioning can be within days delivery For larger stationary units typical installation supervised our technicians takes weeks depending site readiness
Q3 How do you ensure optimal performance my specific ore type?
We require kg sample representative ore conduct crushability index abrasion test Our application engineers use this data recommend optimal chamber geometry liner profile operational settings
Q4 What are lead times major wear parts like jaw plates?
We maintain strategic global inventory hubs critical wear parts Standard manganese jaw plates typically available within weeks Highwear sitespecific alloys may require longer lead times advised plan accordingly
Q5 Do you offer training our operations maintenance staff?
Yes Comprehensive training provided covers safe operation routine maintenance troubleshooting procedures Training conducted during commissioning supplemented detailed manuals digital resources
Q6 Can equipment be financed through contract manufacturer directly?
We not direct lender but facilitate financing through established network partners We provide necessary technical documentation support secure projectbased equipment financing favorable terms
Q7 What key metrics should track measure ROI this investment?
Primary metrics include costperton crushed factoring energy consumption liner wear labor availability percentage Overall impact measured through increased downstream recovery reduced unscheduled downtime whole processing circuit
