Professional Crushing And Screening Equipment Companies
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع بند وقت توهان جي پروجيڪٽ جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, ڪرشنگ ۽ اسڪريننگ سرڪٽ اڪثر ڪري نازڪ رڪاوٽن جو ذريعو آهي. عام چئلينج شامل آهن:
اڻ شيڊول بند وقت: سخت ماحول ۾ اجزاء جي ناڪامي پيداوار جي رڪاوٽ جي ڪري ٿي, هزارين في ڪلاڪ جي خرچ جي ضايع ٿيڻ ۽ محنت ۾.
متضاد پيداوار جي درجه بندي: Outdated or inefficient screening leads to offspec material, causing recrushing cycles, ضايع ٿيل توانائي, ۽ رد ٿيل لوڊ.
اعلي سار سنڀال خرچ: بار بار لائنر تبديليون, برداشت جي ناڪامي, and structural wear require excessive parts inventory and mechanic hours.
سخت ٻوٽي جي جوڙجڪ: مقرر ٿيل سسٽم فيڊ جي مواد يا پيداوار جي ضرورتن کي تبديل ڪرڻ سان مطابقت نٿا ڪري سگهن, limiting operational flexibility and contract bidding potential.
وڌندڙ توانائي واپرائڻ: Inefficient drive systems and process overwork directly inflate your most controllable operating expense.
Is your primary crushing station a reliable asset or a recurring liability? Can your screening plant deliver precise specification material shift after shift? The solution lies in selecting professional crushing and screening equipment engineered to address these exact operational and financial pressures.
2. پيداوار جو جائزو: MODULAR CRUSHING AND SCREENING PLANTS
ھن پراڊڪٽ جي درجي ۾ شامل آھي اڳوڻو انجنيئر, semimobile processing systems that integrate primary crushing, ثانوي / ثانوي ڪرشنگ, and multistage screening into a single operational workflow. Designed for quarrying, کان کني, ۽ وڏي پيماني تي تعميراتي منصوبا, these plants offer a balance of fixedplant performance with relocation flexibility.
آپريشنل ڪم فلو:
1. پرائمري فيڊنگ & ڪِرڻ: Runofmine or blasted feed material is reduced by a robust jaw or gyratory crusher.
2. پرائمري اسڪريننگ & پهچائڻ: A highcapacity vibrating screen separates bypass material and directs sized feed to stockpile or secondary circuits.
3. ثانوي / ٽيٽيري ڪرشنگ: Cone crushers or impactors further reduce material to target dimensions in closedcircuit with screens.
4. فائنل اسڪريننگ & ذخيرو ڪرڻ: Multiple deck screens sort crushed material into precise product fractions conveyed to designated stockpiles.
ايپليڪيشن جو دائرو & حدون:
دائرو: Ideal for mediumtolarge scale aggregate production, virgin mineral processing (چونا پٿر, گرينائيٽ), سي&D recycling operations requiring multiple products.
حدون: Not suitable for underground mining or highly confined urban sites without significant space planning. Initial capital outlay is higher than standalone equipment purchases.
3. بنيادي خاصيتون
ترقي يافته چيمبر آٽوميشن | ٽيڪنيڪل بنياد: Hydroset CSS ترتيب ڏيڻ & حقيقي وقت جي دٻاء جي نگراني | آپريشنل فائدا: Operators can adjust crusher settings remotely for different products without stopping the process; protects the crusher from tramp metal damage through automatic release. | ROI اثر: تائين جي پراڊڪٽ جي تبديلين لاءِ ڊائون ٽائم گھٽائي ٿو 80% and prevents costly mechanical overload damage.
MultiAngle Vibrating Screen | ٽيڪنيڪل بنياد: Independently driven screen decks with adjustable throw and frequency | آپريشنل فائدا: Allows finetuning of stratification and conveyance for different materials on the same unit; reduces blinding on sticky feeds. | ROI اثر: پاران اسڪريننگ جي ڪارڪردگي کي بهتر بڻائي ٿو 1525%, yielding more inspec product per ton processed.
مرڪزي PLC ڪنٽرول & ٽيليميٽڪ | ٽيڪنيڪل بنياد: Industrial programmable logic controller with cellular/GPS data transmission | آپريشنل فائدا: پيداوار جي شرحن تي حقيقي وقت ڊيٽا مهيا ڪري ٿي, پاور ڊرا, machine health; enables predictive maintenance scheduling from any location. | ROI اثر: Lowers unplanned downtime by up to 30% through conditionbased alerts; optimizes fuel/power use.
HeavyDuty Conveyor سسٽم | ٽيڪنيڪل بنياد: Channel frame design with impact beds & automated tensioning | آپريشنل فائدا: Minimizes belt wear at transfer points; maintains optimal tension across temperature shifts for longer component life. | ROI اثر: Reduces conveyor maintenance costs by an average of 22% annually versus standard trussframe systems.
QuickSetup Modular Design | ٽيڪنيڪل بنياد: Pinandwedge locking systems with prerun hydraulic/pneumatic lines | آپريشنل فائدا: Reduces onsite assembly time from weeks to days using minimal heavy lifting equipment. | ROI اثر: Cuts mobilization/demobilization costs significantly, allowing faster deployment between sites or contract phases.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | Our Modular Crushing Solution | دستاويزي فائدو |
| : | : | : | : |
| ٽين في ڪلاڪ (ٽي پي ايڇ) دستيابي | 8588% availability over annual operation (منصوبابندي ڪيل سار سنڀال کان سواء) |>92% availability over annual operation (منصوبابندي ڪيل سار سنڀال کان سواء) |>4% سڌارو |
| لائنر تبديل ڪرڻ جو وقت (پرائمري کولہو) | 1824 hours for jaw crusher mantle/liner replacement| 93% passing efficiency on final deck| ~5% increase in premium product yield |
| مخصوص توانائي واپرائڻ (kWh/ton پروسيس ٿيل)| وڏي پيماني تي مختلف آهي; بنياد تي مقرر ڪيو ويو آهي 100% for comparison.| Field data shows average reduction of 812%.| تائين 12% گھٽ توانائي جي قيمت في ٽين |
_Availability defined as actual operating time / scheduled operating time._
5. ٽيڪنيڪل وضاحتون
نامياتي ظرفيت جي حد: کان ترتيب ڏئي سگهجي ٿو 300 TPH کان مٿي 1,200 TPH depending on feed material hardness (مثال, Granite vs. چونا پٿر).
بجلي جي گهرج: Primary plant electrical demand typically ranges from 400 kVA تائين 800 kVA; dieselelectric generator options available.
مواد جي وضاحت: Highstrength abrasionresistant steel (HARDOX® يا برابر) used in hoppers, پوي ٿو, ڇڪڻ; مينگنيز اسٽيل کولہو لائنر.
جسماني طول و عرض (مثال جي ترتيب): پرائمري ماڊل لڳ ڀڳ. L18m x W5m x H6m; total plant footprint typically between L60m x W25m.
ماحولياتي آپريٽنگ رينج: 25 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; مٽي دٻائڻ جو نظام معياري; noise encapsulation packages optional.
6. درخواست جا منظر
گرينائيٽ ڪواري توسيع پروجيڪٽ
چيلنج: A southeastern US quarry needed to increase production by 40% but had limited space for expanding its fixed plant infrastructure within the existing pit boundary.
حل: Implementation of a threemodule tertiary crushing plant equipped with two cone crushers operating in closed circuit with a tripledeck screen.
نتيجا: The modular setup was commissioned within two weeks of delivery on a new bench location within the pit wall perimeter without disrupting existing operations—achieving a sustained output increase of over 42%.
وڏي پيماني تي انفراسٽرڪچر معاهدو
چيلنج: A civil engineering contractor faced penalties for missing gradation specifications on a major highway project using recycled concrete aggregate (آر سي اي), which contained problematic fines and rebar strands.
Solution Deployment of a specialized modular crushing plant featuring an electromagnetic separator on the feed conveyor and an aggressive washing screen module integrated into the secondary circuit.
نتيجا: The system consistently produced DOTapproved RCA while removing over >99% of ferrous contaminants—eliminating load rejections—and allowed the entire setup to be relocated twice along the project corridor as work progressed.
7 تجارتي خيالات
Equipment pricing is structured around core configuration tiers based on maximum throughput capacity:
ٽائر I (800 ٽي پي ايڇ): Highoutput plants designed for maximum uptime in severeduty mining/quarrying
Optional features include advanced dust suppression fog cannons automated greasing systems remote camera monitoring packages extendedwarranty component bundles
Service packages are available from basic commissioning support upto comprehensive fullservice maintenance agreements that include planned parts replacement
Financing options encompass traditional equipment loans operating leases tailored rentaltoown structures designed match project cashflow cycles
8 FAQ
Q1 How do I determine if my site can accommodate this type of modular plant?
A site layout review conducted by our application engineers is standard procedure They will assess access topography foundation requirements utility hookups optimal flow—providing you with detailed plan prior commitment
Q2 What level operator training required?
We provide comprehensive onsite training covering normal operation troubleshooting basic maintenance procedures Documentation includes detailed manuals schematics Most clients find their experienced crews proficient within three five working days
Q3 Are these plants compatible with our existing conveyors stackers?
Yes interfaces are designed industrystandard heights widths Control systems can integrated into existing network via standardized communication protocols ensuring interoperability
Q4 What typical lead time from order commissioning?
For standard configurations lead times generally range between weeks depending current manufacturing cycle complexity Customized configurations may require additional engineering fabrication time which will be detailed during proposal phase
Q5 How does predictive maintenance telematics system actually work?
Sensors monitor key parameters vibration temperature pressure oil condition Data transmitted secure portal alerts generated when trends indicate potential issue This allows scheduling corrective action during planned stops rather than reacting catastrophic failure
