Professional Coke Vibration Screen Producers
1. PAINPOINT driven اوپننگ
ڇا توهان جو ڪوڪ اسڪريننگ آپريشن مسلسل نااهليءَ سان ڦاٿل آهي جيڪو منافعي کي ختم ڪري ٿو? Plant managers and engineering contractors face significant challenges with traditional screening methods for metallurgical coke. عام درد جون پوائنٽون شامل آهن:
وڌ ۾ وڌ فائنس پيدا ڪرڻ: Aggressive screening action can degrade premium coke, اضافي ڏنڊ ٺاهڻ (10ايم ايم) that are difficult to sell, سڌو سنئون متاثر آمدني في ٽين.
انڌو ڪرڻ & کڻندڙ: Moisture and sticky fines blind screen decks, while undersized material carries over into the product stream. This compromises product quality, leads to customer rejections, and forces frequent, costly manual cleaning halts.
اعلي سار سنڀال & بند وقت: ڪوڪ جي گھڻائي واري فطرت اسڪرين پينلز تي لباس کي تيز ڪري ٿي, بيئرنگ, and structures. Unplanned downtime for repairs and the constant replacement of parts create substantial operational costs.
غير موثر جدائي: Inconsistent feed rates or improper screen motion result in poor size separation. This means onspec product is lost to waste streams, and offspec material contaminates the product silo.
Are you searching for a robust screening solution that maximizes onspec yield, protects material integrity, and operates reliably with minimal intervention? The right industrial vibrating screen is a critical investment in your plant’s throughput and bottom line.
2. پيداوار جو جائزو: HeavyDuty Coke Vibrating Screen
هي سامان هڪ اعلي گنجائش آهي, linear motion vibrating screen engineered explicitly for the scalping and precise size classification of hot or cold metallurgical coke. Its design prioritizes gentle yet effective material handling to preserve coke integrity while ensuring sharp separations.
آپريشنل ڪم فلو:
1. ڪنٽرول ٿيل فيڊ: Coke from the crusher or oven is delivered onto the screen via a regulated feed chute to ensure an even distribution across the full width of the deck.
2. موثر Stratification & جدائي: Dual vibrator motors generate a linear throwing motion, stratifying the material bed. Larger particles travel rapidly across the deck for discharge as oversize, while correctly sized coke passes through the precisely calibrated screen apertures.
3. Dedicated Product Streams: Separated fractions—oversize, multiple grades of onspec product (مثال, ڌماڪي جي فرنس ڪوڪ, نٽ ڪوڪ), and fines—are discharged via isolated chutes into their respective conveying systems or stockpiles.
ايپليڪيشن جو دائرو: پرائمري ماپ (ڇڪڻ) and secondary classification of metallurgical coke in coke plants, اسٽيل ملز, ۽ بلڪ هينڊلنگ ٽرمينلز.
حدون: چپچپا لاء ٺهيل ناهي, claylike materials without pretreatment; maximum lump size and temperature limits apply as per technical specifications.
3. بنيادي خاصيتون
Patented NonBlind Deck System | ٽيڪنيڪل بنياد: Multilayer polyurethane panels with tapered apertures and elastic secondary cleaning balls | آپريشنل فائدا: Prevents aperture clogging from moist or sticky fines; maintains consistent screening efficiency without manual intervention | ROI اثر: Eliminates downtime for cleaning; improves screening efficiency by up to 15%, وڌائڻ جي ذريعي
DualCounterweight Vibrator Drive | ٽيڪنيڪل بنياد: Two synchronized vibrator motors producing a linear force vector | آپريشنل فائدا: هڪ تسلسل ڏي ٿو, fully adjustable stroke for optimal material travel speed and stratification; minimal dynamic stress transferred to the support structure | ROI اثر: Reduces structural maintenance costs by up to 30%; allows tuning for different feed conditions to maximize yield
Modular Deck & لباس جي حفاظت | ٽيڪنيڪل بنياد: Boltin wear liners on side plates and replaceable deck sections constructed from AR400 steel or specialized polyurethane | آپريشنل فائدا: ڊرامي طور تي سار سنڀال کي آسان بڻائي ٿو; worn components can be replaced in sections without dismantling the entire machine | ROI اثر: Cuts panel replacement time by 60%; extends major overhaul intervals
بند ٿيل ڊسٽ ٽائيٽ ڊيزائن | ٽيڪنيڪل بنياد: Continuous sealing system between deck frames and fully clad sidewalls with integrated dust extraction ports | آپريشنل فائدا: Contains dust emissions at the source, improving plant air quality and safety compliance | ROI اثر: Reduces housekeeping costs and mitigates risk of regulatory noncompliance fines
HeavyDuty Coil اسپرنگ آئسوليشن | ٽيڪنيڪل بنياد: Highcycle fatigueresistant steel coil springs supporting the vibrating frame | آپريشنل فائدا: وڌيڪ جذب ڪري ٿو 95% متحرڪ لوڊ, preventing vibration transmission to the building foundation | ROI اثر: Eliminates costly reinforced concrete foundations; allows for simpler steel support structures
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (Conventional Screens) | Our Coke Vibrating Screen Solution | فائدو (% سڌارو) |
| : | : | : | : |
| اسڪريننگ جي ڪارڪردگي (درستگي) | ~ 8590٪ بهترين حالتن هيٺ | مسلسل >95% across varying feed rates| +510% improvement in yield |
| پينل سروس زندگي (AR Steel) | 36 مھينن تي منحصر آھي abrasiveness| 814 months with optimized deck system| +100% ڊگهي آپريشنل زندگي |
| اسڪرين جي سار سنڀال لاءِ سالياني ڊائون ٽائم| 120180 ڪلاڪ (صفائي, panel changes)| 4060 ڪلاڪ ماڊلر ڊيزائن سان| ~65% reduction in lost time |
| فني نسل (10ايم ايم) During Screening| تائين 5% additional generation| کان گهٽ 2% additional generation| >60% reduction in product degradation |
5. ٽيڪنيڪل وضاحتون
ظرف & درجه بندي: مان throughputs لاء ٺهيل 200 TPH کان 1500 TPH of bulk coke (density ~0.50.7 t/m³). Multiple width (1.5m – 3.0m) and length (4.5m – 7.5m) configurations available.
بجلي جي گهرج: ڊبل وائبريٽر موٽرز کان وٺي 2 x 7.5 kW کان 2 x 30 ڪلواٽ (400/690وي, 50/60هز). Total installed power depends on machine size and required Gforce.
مواد جي وضاحت: مين فريم: Heavyduty ڪاربان اسٽيل (ايس 355 جي آر). ڪپڙا اجزاء: Side liners – AR400 Steel; Screen Panels – Tensioned HARDOX® wire mesh or modular polyurethane; Deck Frames – Abrasionresistant steel.
جسماني طول و عرض: ماڊل جي لحاظ کان مختلف آهي. Example Model CKV2448: مجموعي ڊگھائي ~ 9m, ويڪر ~ 3m, height ~2m (سپورٽ کان سواء). وزن تقريبن. 12 ٽين.
ماحولياتي آپريٽنگ رينج: Suitable for ambient temperatures from 20°C to +50°C. Handles hot coke up to ~150°C with heatresistant gaskets and component specifications.
6. درخواست جا منظر
Integrated Steel Plant Blast Furnace Feedstock Preparation
Challenge A major steel producer experienced high levels of undersize material (<25ايم ايم) contaminating their blast furnace coke stockpile due to an inefficient primary scalper screen at their wharf unloading station.
Solution Installation of a highcapacity linear motion Coke Vibrating Screen equipped with nonblind decks at the transfer point after primary crushing.
Results Screening efficiency increased from an estimated 96%. Onspec blast furnace feedstock (+25ايم ايم) yield improved by approximately >8%, significantly reducing purchasedcoke requirements.
Merchant Coke Plant Product Classification
Challenge A merchant coke plant needed sharper separation between nut coke (1025ايم ايم) ۽ هوا (10ايم ايم) fractions but found their existing screens generated excessive fines due to aggressive vibration.
Solution Replacement with twotiered Coke Vibrating Screens featuring adjustable lowamplitude/highfrequency drives designed for gentle handling at lower deck inclinations.
Results Fines generation during final sizing was reduced by more than >60%. The production of highvalue nut coke increased proportionally without compromising total throughput.
7 تجارتي خيالات
سامان جي قيمت مشين جي ماپ تي ٻڌل آهي (ڇت جو علائقو), تعميراتي مواد (standard vs premium wear packages), motor specifications:
ٽائر I (<15 m² deck): For lower capacity lines or pilot facilities
ٽائر II (<15 m² 30 m² deck): Custom highcapacity units
اختياري خاصيتون:
Hotduty package including heat shields & specialized seals
Explosionproof motor specification
ترقي يافته حالت مانيٽرنگ سينسر
سروس پيڪيجز:
Extended warranty plans covering vibrator units
سالياني چڪاس & اصلاح جون خدمتون
Onsite spare parts inventory agreements
فنانسنگ جا اختيار:
Capital equipment leasing programs through partner financial institutions are available upon request
8 FAQ
Q What is your typical lead time?
A Lead times vary based on project scope but standard models typically ship within <12 weeks from order confirmation Custom configurations may require <16 هفتا
Q Can this equipment be integrated into my existing layout?
A Yes Our engineering team provides comprehensive interface drawings including load data chute recommendations & electrical requirements We design our screens as modular units adaptable within existing transfer towers
سوال اهو حل ڪيئن سنڀالي ٿو فيڊ جي نمي جي مواد ۾ تبديلين کي?
A The nonblind deck system combined with adjustable vibration parameters allows effective operation at moisture contents upto approximately <8% Beyond this predrying or alternative technologies may be recommended
Q What are your payment terms?
A Standard commercial terms are <30% downpayment upon order <60% priorto shipment & <10% upon completionof commissioning For lease arrangements terms are structured through our financing partners
Q Do you provide installation supervision?
A Yes we offer optional expert installation supervision & commissioning services This ensures optimal setup performance validation & آپريٽر جي تربيت
