پروفيشنل 250 300tph پٿر کرشنگ پلانٽ سورسنگ
1. PAINPOINT driven اوپننگ
ڇا توهان هڪ اعلي حجم مجموعي آپريشن کي منظم ڪري رهيا آهيو ۽ مسلسل رڪاوٽن کي منهن ڏئي رهيا آهيو جيڪي منافعي کي ختم ڪن ٿا? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, هڪ 250300tph پٿر ڪرشنگ پلانٽ هڪ نازڪ پيداوار اثاثو آهي, اڃان تائين ان جي ڪارڪردگي سڌو سنئون توهان جي هيٺئين لائن کي ترتيب ڏئي ٿي. عام چئلينج شامل آهن:
اڻ شيڊول بند وقت: ڪرشرز يا اسڪرين ۾ بار بار ميڪيڪل ناڪامي توهان جي پوري لائن کي روڪي ٿي, گم ٿيل پيداوار ۽ بيڪار محنت ۾ هزارين في ڪلاڪ خرچ.
غير مطابقت واري پيداوار & پيداوار جي معيار: Fluctuations in final product gradation lead to rejected loads, معاهدي جي سزا, ۽ خام مال ضايع ڪيو.
اعلي آپريشنل خرچ: Spiking energy consumption from inefficient processes and excessive wear part replacement cycles directly cut into margins.
اسڪاليبلٽي حدون: Inflexible plant design struggles to adapt to changing feed material or market demand for different aggregate specifications.
ڇا توهان جي موجوده سيٽ اپ قابل اعتماد پهچائي رهيو آهي, costperton output required for competitive bidding and sustained project profitability? The specification of your 250300tph crushing plant is the decisive factor.
2. پيداوار جو جائزو
This product specification details a stationary 250300 ڪلاڪ ڪلاڪ (tph) سخت پٿر ڪرشنگ ۽ اسڪريننگ پلانٽ. Designed for highvolume aggregate production, this turnkey solution processes quarried limestone, گرينائيٽ, بيسالٽ, and similar abrasives to produce precisely graded aggregates for construction, روڊ جو بنياد, ۽ ڪنڪريٽ ايپليڪيشنون.
آپريشنل ڪم فلو:
1. ابتدائي گھٽتائي: Dumpfed material is crushed by a robust primary jaw crusher to a manageable size.
2. وچولي اسڪريننگ & ڪِرڻ: A conveyor transfers material to a vibrating screen. Oversize is routed to a secondary cone crusher for further reduction.
3. آخري ماپ & ذخيرو ڪرڻ: Correctly sized product from the screen is conveyed to designated stockpiles. Remaining material is sent to a tertiary cone crusher for final shaping before returning to the screen, creating a closedcircuit system for precise control.
ايپليڪيشن جو دائرو: وڏي پيماني تي ڪارخاني جي عملن لاءِ مثالي, وڏين بنيادي ڍانچي جا منصوبا جن کي سائيٽ تي مجموعي پيداوار جي ضرورت آهي, and dedicated aggregate suppliers serving regional markets.
حدون: This plant configuration is designed for stationary installation. Feed material hardness must be within the specified compressive strength limits of the crusher liners. Optimal operation requires consistent feed size distribution as per design parameters.
3. بنيادي خاصيتون
HeavyDuty پرائمري جبڑے کولہو | ٽيڪنيڪل بنياد: آپٽمائزڊ ڪينيميٽيڪس & اعلي طاقت اسٽيل castings | آپريشنل فائدا: Sustained high reduction ratios on toughest feed with minimal risk of fatigue failure | ROI اثر: توسيع سروس جي زندگي سرمائي متبادل چڪر کي گھٽائي ٿي; higher uptime protects revenue flow.
ClosedCircuit Secondary/Tertiary Crushing | ٽيڪنيڪل بنياد: Return conveyor system recirculating oversize material | آپريشنل فائدا: Allows precise control over final product cubicity and gradation without overcrushing | ROI اثر: وڌ ۾ وڌ قابل وڪرو پيداوار جي پيداوار (فضول گھٽائڻ) and ensures premium product specs command better pricing.
HighCapacity Inclined Screens | ٽيڪنيڪل بنياد: Multideck vibratory screening with adjustable throw | آپريشنل فائدا: Efficient separation of multiple product fractions simultaneously under high load | ROI اثر: Directly increases plant throughput capacity and ensures product specification compliance.
مرڪزي PLC ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: انساني مشين انٽرفيس سان پروگرام قابل منطق ڪنٽرولر (ايڇ ايم آئي) | آپريشنل فائدا: Enables singleoperator monitoring of entire plant flow, motor loads, ۽ غلطي جي تشخيص | ROI اثر: Lowers labor costs and enables rapid response to anomalies, preventing minor issues from escalating into major downtime.
Integrated Dust Suppression System | ٽيڪنيڪل بنياد: منتقلي پوائنٽن تي اسٽريٽجڪ طور تي رکيل اسپري نوز | آپريشنل فائدا: Significantly reduces airborne particulate matter during operation | ROI اثر: ماحولياتي ضابطن جي تعميل کي يقيني بڻائي ٿي, avoids fines, and improves site working conditions.
ماڊلر واڪ ويز & پليٽ فارمن تائين رسائي | ٽيڪنيڪل بنياد: ANSI/OSHA compliant design with nonslip surfaces | آپريشنل فائدا: محفوظ مهيا ڪري ٿو, easy access for routine maintenance inspections and wear part changes | ROI اثر: تائين خدمت جو وقت گھٽائي ٿو 30%, enhancing maintenance efficiency and improving worker safety record.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (250300tph پلانٽ) | This 250300tph Crushing Plant Solution | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي (اپٽائم)| 8588% (رٿيل & غير منصوبا بند وقت) |> 92% دستيابي جو مقصد| +5% جي طرف +8% وڌيڪ پيداوار وقت |
| توانائي جي ڪارڪردگي| مقرر رفتار ڊرائيو; basic motor selection| PLC ڪنٽرول VFDs conveyors تي & مداح| فيلڊ ڊيٽا ڏيکاري ٿو 1218% گھٽ kWh/ton |
| لباس جو حصو استعمال| Manganese steel standard liners| Interchangeable alloy liners with optimized profiles| تائين 25% longer life in abrasive granite/basalt |
| پيداوار جي پيداوار (خاص مواد)| انتهائي متغير; اڪثر 92% مجموعي چڪاس| +7% More Saleable Product Per Ton Processed |
| ٻيهر ترتيب ڏيڻ جو وقت| Major layout changes require weeks|< 5 days for primary circuit rerouting due to modular piping/wiring|75% Time Savings for Plant Adaptation |
5. ٽيڪنيڪل وضاحتون
ڊزائين ڪيل ظرفيت جي حد: 250 300 ميٽرڪ ٽين في ڪلاڪ (tph), based on standard limestone (وڏي کثافت ~ 1.6 t/m³).
پرائمري کولہو: Jaw Crusher Model Equivalent – Feed Opening ≥ 1200mm x 800mm; Power Rating ~160200 kW.
ثانوي / ثانوي Crushers: Hydraulic Cone Crushers – Each rated ~250 kW; equipped with automatic setting regulation.
اسڪريننگ يونٽ: Tripledeck inclined vibrating screen – Total screening area ≥ 20m²; Drive power ~22 kW.
بجلي جي گهرج: ڪل نصب ٿيل پلانٽ پاور لڳ ڀڳ 800 950 ڪلواٽ. Recommended incoming supply: 1000 kVA.
اهم مواد جي وضاحت: Main frame construction S355JR structural steel; Conveyor belt rating – Minimum EP630/4; Wear liners – Highchrome iron or equivalent alloy.
لڳ ڀڳ پيرن جا نشان (ايل ايڪس ڊبليو): Varies by layout but typically within 80m Length x 35m Width for full circuit including stockpile conveyors.
ماحولياتي آپريٽنگ رينج: Designed for ambient temperatures from 20°C to +45°C with appropriate lubrication specs. Dust emission control meets <10 mg/Nm³ at point of generation with suppression system active.
6. درخواست جا منظر
وڏي پيماني تي گرينائيٽ ڪواري جي توسيع
چيلنج: A regional quarry needed to increase output from 200tph to over 280tph of road base and concrete stone but was constrained by an aging singleline plant with poor product shape.
حل: Implementation of this complete twostage cone crusherbased crushing plant in closed circuit configuration alongside existing infrastructure.
نتيجا: پلانٽ 290tph جي مسلسل پيداوار حاصل ڪئي. Improved cubicity increased the market value of their products by approximately $1/ton while reducing crusher liner wear costs by an estimated $0.15/ton processed.
مکيه هاء وي تعميراتي پروجيڪٽ
چيلنج: A contractor faced high logistics costs importing aggregates for a remote highway project bid required strict gradation control on six different aggregate products simultaneously.
Solution Deployment of this modular crushing plant configured with multiple final screening lines directly at the project site’s rock source.
Results Onsite production eliminated over $450k in transport costs over the project’s lifespan The closedcircuit design allowed operators to consistently meet all six gradation bands reducing material rejection to near zero
Commercial Aggregate Producer
Challenge An established producer operating multiple older plants experienced unpredictable maintenance events causing missed shipments
Solution Replacement of their most problematic line with this new standardized crushing unit featuring centralized PLC monitoring
Results Unplanned downtime events decreased by over % within the first year The PLC system provided clear data enabling predictive maintenance scheduling on conveyors
تجارتي خيالات
Pricing tiers are structured around core configuration choices:
Tier Configuration Key Components Estimated Price Range
Tier Standard Duty Primary Jaw Secondary Cone Basic Screens PLC Control Mid Investment Range
Tier Heavy Duty Grizzly Feeder Primary Jaw Secondary Tertiary Cones High Capacity Screens Advanced PLC Dust Suppression Higher Investment Range
Optional Features Premium wear liner alloys extended conveyor warranties automated greasing systems advanced dust collection baghouses remote monitoring telemetry packages
Service Packages Annual inspection plans comprehensive parts agreements including wear parts emergency breakdown support field technician training programs
Financing Options Available equipment leasing structures through partners project financing solutions operating lease agreements tailored support available
FAQ
What if my feed rock is harder than typical granite This crushing plant can be specified with extra heavy duty crushers bearings structural reinforcements Consult engineering data sheets specifying maximum compressive strength MPa ratings
How quickly can operational personnel learn this new system Field experience indicates that operators familiar with basic crushing principles become proficient within one week due largely due intuitive HMI interface Structured training accelerates this process further
What are typical installation lead times From order placement following civil works completion major component assembly electrical commissioning typically requires weeks depending site readiness specific configuration chosen Detailed project schedule provided upon specification finalization
Are spare parts readily available Critical wearing spare parts jaw plates cone mantles screen meshes are standardized held regional distribution centers ensuring availability within hours days not weeks This minimizes potential downtime events significantly
Can this capacity be upgraded later beyond tph The foundational chassis conveyors primary structure are engineered headroom capacity exceeding tph Upgrading secondary tertiary crushers increasing screen area motor power can lift capacity toward tph range future investment protects initial capital outlay
