خانگي ليبل مٿي ڏهه پٿر Crusher مشين ڊيلرز
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? For plant managers and procurement officers sourcing private label stone crusher machines, the challenges are specific and costly. Inconsistent feed material leads to frequent clogging and unplanned maintenance stops, directly impacting throughput. Wear part replacement cycles that are shorter than advertised result in ballooning consumables costs and labor hours. ان کان سواء, machines that lack modularity or compatibility with existing plant infrastructure create complex integration projects, delaying ROI. Are you evaluating equipment that promises performance but delivers variability, complicating your production forecasting and maintenance scheduling? The solution lies not just in a crusher, but in a precisionengineered private label partner built to address these exact operational realities.
2. پيداوار جو جائزو
This product line comprises a series of highperformance private label jaw and cone crusher machines designed for primary and secondary crushing in quarrying, کان کني, and construction recycling operations. آپريشنل ڪم فلو قابل اعتماد لاء انجنيئر ڪيو ويو آهي: (1) Consistent feed intake via optimized geometry and vibration management, (2) Efficient compression crushing through dynamically balanced moving assemblies, (3) Precise product size control via hydraulic adjustment systems, (4) Continuous discharge minimizing recrush and power waste, ۽ (5) Automated lubrication and monitoring for component protection. These private label stone crushers are applicable for processing granite, بيسالٽ, چونا پٿر, ۽ ٻيهر استعمال ٿيل ڪنڪريٽ. They are not designed for ultrafine grinding (sub5mm) without tertiary circuit support or for processing materials with extreme moisture or clay content without prescreening.
3. بنيادي خاصيتون
Modular Jaw Design | ٽيڪنيڪل بنياد: Bolttogether frame sections and replaceable cheek plates. | آپريشنل فائدا: Enables rapid onsite assembly/disassembly for plant relocation or major service access, reducing downtime by up to 40% compared to welded unitary frames. | ROI اثر: Lowers mobilization costs and increases plant reconfiguration flexibility.
هائيڊرو سيٽ سي ايس ايس ايڊجسٽمينٽ | ٽيڪنيڪل بنياد: Hydraulic cylinders for closedside setting (سي ايس ايس) control versus manual shims or threaded mechanisms. | آپريشنل فائدا: Operators can adjust product gradation in under 60 seconds from a remote location without stopping the feed. | ROI اثر: Increases usable product yield by allowing quick adaptation to changing feedstock or market demand.
Patented Liner Retention System | ٽيڪنيڪل بنياد: Mechanical locking wedges versus standard epoxy backing material. | آپريشنل فائدا: Eliminates liner slippage and the risk of catastrophic damage to crusher heads/concaves; reduces liner changeout time by an average of 30%. | ROI اثر: Extends major component life and reduces maintenance labor costs.
Integrated Condition Monitoring Ports | ٽيڪنيڪل بنياد: حرارت لاءِ اڳ ۾ نصب ٿيل سينسر بندرگاهن, وائبريشن, and pressure on bearings and lubrication lines. | آپريشنل فائدا: Facilitates easy connection to plant SCADA systems for predictive maintenance scheduling based on actual wear data. | ROI اثر: Prevents unplanned failures, optimizing spare parts inventory and planned downtime windows.
HighStrength Alloy Eccentric Assembly | ٽيڪنيڪل بنياد: Forged steel eccentric shaft with precisionmachined bearings manufactured to ISO standards. | آپريشنل فائدا: Sustains high crushing forces with minimal deformation under load, ensuring consistent gap geometry throughout the wear cycle of manganese liners.| ROI اثر: Maintains target product specification over longer periods, reducing quality rejects.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | Private Label Stone Crusher Solution | فائدو (% سڌارو) |
| : | : | : | : |
| لائنر جي تبديلي جو وقت (مخروطي کولہو) | 812 hours manual labor & epoxy cure time| 58 hours with mechanical lock system| ~35% reduction in downtime |
| Tonnage per kWh (Hard Granite) | 4550 tonnes/kWh at CSS 40mm| 5255 tonnes/kWh at CSS 40mm| تائين 10% better energy efficiency |
| Wear Part Consumption Cost/tonne| Varies ±15% due to metallurgy inconsistency| Guaranteed ±5% variance via controlled sourcing| Higher predictability in operating cost |
| Noise Emission at 10 ميٽر| ~105 dBA typical unsilenced| ~95 dBA with integrated acoustic damping| Meets stringent site regulations more easily |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: 150 800 ٽين في ڪلاڪ (ٽي پي ايڇ), ماڊل تي منحصر ڪري ٿو (جوڙو: C80C150 equivalents; مخروطي: H200H400 equivalents).
بجلي جي گهرج: 90 ڪلواٽ 315 kW مکيه ڊرائيو موٽر; 400V/50Hz يا 480V/60Hz معيار; customized voltages available.
مواد جي وضاحت: مکيه فريم: Fabricated heavyduty steel plate (منٽ. yield strength 355 ايم پي اي). لينر: Premium Manganese Steel (1822%). شافٽ: Forged Alloy Steel EN24/34CrNiMo6.
جسماني طول و عرض (Example Jaw Model): لڳ ڀڳ. ڊگھائي: 4.2م, ويڪر: 2.8م, اوچائي: 3.1م; Total weight: ~ 28,000 ڪلوگرام.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; dustproofed to IP65 on electrical components; optional kits available for coastal/highhumidity environments.
6. درخواست جا منظر
[Regional Aggregate Producer] چيلنج: A midsized quarry faced frequent bottlenecks at its primary crushing station due to an older jaw crusher's inability to handle variablesized shot rock without bridging.Solution: Implementation of a private label heavyduty jaw crusher with an optimized grizzly feeder interface and steeper nip angle.Solution: Implementation of a private label heavyduty jaw crusher with an optimized grizzly feeder interface and steeper nip angle.نتيجا: جي ذريعي وڌي ويو 22%, bridging incidents reduced by over 90%, allowing the downstream cone crushers to operate at steadystate capacity.نتيجا: جي ذريعي وڌي ويو 22%, bridging incidents reduced by over 90%, allowing the downstream cone crushers to operate at steadystate capacity.
[اڏاوت & Demolition Recycling Contractor] چيلنج: High wear costs from processing reinforced concrete with residual rebar were making a dedicated recycling line unprofitable.Solution: Integration of a private label cone crusher equipped with automatic tramp release system using large hydraulic cylinders.Solution: Integration of a private label cone crusher equipped with automatic tramp release system using large hydraulic cylinders.نتيجا: Unstoppable tramp metal events cleared in under two minutes versus thirtyminute manual clearing stops; manganese liner life increased by approximately 15% due to reduced shock loads.نتيجا: Unstoppable tramp metal events cleared in under two minutes versus thirtyminute manual clearing stops; manganese liner life increased by approximately 15% due to reduced shock loads.
7 تجارتي خيالات
Our private label stone crusher program is structured into clear tiers:
Standard Series: Highreliability core designs for common rock types.
Performance Series: Includes features like Hydroset adjustment & advanced monitoring as standard.
Custom Configuration: Tailored dimensions/specifications for OEM integration projects.
Optional features include automated lubrication systems, ceramic composite wear parts for highly abrasive material,and custom discharge conveyor interfaces.
We offer tiered service packages from basic commissioning support up to comprehensive annual maintenance agreements with guaranteed response times.Financing options include capital lease agreements tailoredto match expected cash flow from increased production,and rentaltoown structuresfor projectbased work.
8 FAQ
1.ق:What level of customization is possible within your private label program?
اي:The program allowsfor modifications including paint schemes,motor brands,mounting configurations,and select component grades.Critical geometry relatedto crushing chambers remains standardizedto ensure performance warranties are valid.A:The program allowsfor modifications including paint schemes,motor brands,mounting configurations,and select component grades.Critical geometry relatedto crushing chambers remains standardizedto ensure performance warranties are valid.
2.ق:How does the wear part cost compare tonamebrand OEM parts?
A.Field data shows our controlled metallurgy parts typically comeat a1525% lower cost while matchingor exceeding published tonnage guaranteesof leading brands.A.Field data shows our controlled metallurgy parts typically comeat a1525% lower cost while matchingor exceeding published tonnage guaranteesof leading brands.
3.ق:What documentationis providedfor maintenanceand integration?
A.You receivefull CAD drawingsfor foundation planning,پي&ID schematicsfor hydraulics/lubrication,and detailedparts manuals compatiblewith CMMS systems.All documentationcan be brandedwith your company identity.A.You receivefull CAD drawingsfor foundation planning,پي&ID schematicsfor hydraulics/lubrication,and detailedparts manuals compatiblewith CMMS systems.All documentationcan be brandedwith your company identity.
4.ق:What isthe lead timefrom orderto delivery?
A.For Standardand Performance Series models,the lead timeis typically1418 weeks.Custom configurationsrequire additional engineeringtime which willbe specifiedduring project quotation.A.For Standardand Performance Series models,the lead timeis typically1418 weeks.Custom configurationsrequire additional engineeringtime which willbe specifiedduring project quotation.
5.ق:ڇا توهان ڪارڪردگي جي ضمانت فراهم ڪندا آهيو?
A.We provideguarantees forminimum throughputon defined material,total power consumption,and wear part lifein tonnes processed.All guaranteesare contractually documentedbasedon agreed feed material analysis.A.We provideguarantees forminimum throughputon defined material,total power consumption,and wear part lifein tonnes processed.All guaranteesare contractually documentedbasedon agreed feed material analysis.
6.ق:Aretraining services included?
A.Commissioning alwaysincludes onsite operational trainingfor your crew.We also offeroptional advanced maintenance workshopsheldat our facilityor yours.A.Commissioning alwaysincludes onsite operational trainingfor your crew.We also offeroptional advanced maintenance workshopsheldat our facilityor yours.
7.ق:Canyour machinesbe integratedinto existingautomation systems?
A.The control architectureis designedwith open communication protocols(Modbus TCP/IP).Preinstalled monitoringports allowdirect sensor dataintegrationinto most modernplantwide SCADA platforms.A.The control architectureis designedwith open communication protocols(Modbus TCP/IP).Preinstalled monitoringports allowdirect sensor dataintegrationinto most modernplantwide SCADA platforms
