Private Label Stamp Mill Gold Mining Competitive Price
1. PAINPOINT driven اوپننگ
ڇا توھان منظم ڪري رھيا آھيو سون جي وصولي جي عملن جو بار بار بي ترتيب ذريعي, وڌيڪ سار سنڀال جي خرچ, and unpredictable final grind? The limitations of your comminution circuit directly impact your bottom line. انهن عام چئلينجن تي غور ڪريو:
اعلي آپريشنل Downtime: Frequent liner changes and bearing failures in your stamp mill halt production for days, costing thousands in lost recovery per hour.
Inconsistent Particle Size: Poorly calibrated stamps or worn components yield uneven ore fragmentation, reducing cyanidation efficiency and gold recovery rates.
اضافي توانائي & مزدوري جا خرچ: پراڻو, inefficient stamp mill designs consume disproportionate power per ton processed and require constant manual monitoring and adjustment.
اسڪاليبلٽي حدون: سخت, singlecapacity mills cannot adapt to fluctuating ore grades or feed rates without major capital investment.
توهان ڪيئن حاصل ڪندا قابل اعتماد, costperton crushing for midscale operations while maintaining the simplicity and durability the stamp mill principle is known for? The solution requires a modern reengineering of this proven technology.
2. پيداوار جو جائزو
Our Private Label Stamp Mill is a modernized, heavyduty gravityimpact crushing machine designed for the continuous reduction of goldbearing quartz ore to liberate values for subsequent recovery processes. It is engineered for mediumcapacity operations (1100 ٽي پي ڊي) where operational simplicity, ruggedness, and low technical overhead are critical.
آپريشنل ڪم فلو:
1. کاڌو: لوڻ جي ماپ (عام طور تي 2" جي طرف +1/2") is continuously fed into a robust mortar box.
2. ڪِرڻ: مشيني طور تي کڻندڙ اسٽام (46 في مل) ترتيب وار مٽيءَ تي اڇلايا ويندا آهن, applying repeated highimpact force.
3. درجه بندي & خارج ٿيڻ: ٻرندڙ مواد سوراخ ٿيل خارج ٿيل ڊافرام مان گذري ٿو; oversize material is retained for further impact while liberated fines are washed into collection sluices.
ايپليڪيشن جو دائرو & حدون:
لاء مثالي: Vein material free milling gold ores, پائلٽ ٻوٽا, ننڍي کان وچولي پيماني تي کني آپريشن, and regions with limited access to complex technical support.
حدون: گندي لاء مناسب ناهي, sticky clays or highly abrasive ores without prior screening. بهتر آپريشن لاءِ مسلسل فيڊ سائيز جي ضرورت آهي. Primary crushing to 2" is a prerequisite.
3. بنيادي خاصيتون
ماڊلر مارٽر باڪس ڊيزائن | ٽيڪنيڪل بنياد: Segmented highchrome iron castings with interlocking seals | آپريشنل فائدا: Enables replacement of individual wear sections instead of the entire box, reducing part cost and downtime by up to 70% | ROI اثر: Lowers longterm maintenance inventory costs and extends major overhaul intervals.
درستي Camshaft & لفٽر سسٽم | ٽيڪنيڪل بنياد: CNCmachined alloy steel camshaft with regulated lift height (adjustable 610 انچ) | آپريشنل فائدا: Provides consistent impact energy and allows operators to finetune crush intensity based on ore hardness | ROI اثر: Optimizes power consumption per ton and improves overall liberation yield.
سينٽرلائيز گريس لوبريڪيشن مينفولڊ | ٽيڪنيڪل بنياد: خودڪار, programmable lubrication points at all major bearings and pivot points | آپريشنل فائدا: دستي چکڻ جي غلطين کي ختم ڪري ٿو, بهترين بيئرنگ زندگي کي يقيني بڻائي ٿو, and reduces daily operator intervention time | ROI اثر: تباهي واري بيئرنگ ناڪامي کي روڪي ٿو, a leading cause of unscheduled stoppages.
HeavyDuty Discharge Diaphragm | ٽيڪنيڪل بنياد: Lasercut steel plate with replaceable urethane sizing screens | آپريشنل فائدا: Maintains consistent product sizing; urethane dampens noise and resists blinding compared to steelonly designs | ROI اثر: Improves downstream recovery efficiency by providing a more uniform feed to concentration tables or leaching circuits.
VFDDriven Motor Configuration | ٽيڪنيڪل بنياد: Variable Frequency Drive coupled with a hightorque electric motor | آپريشنل فائدا: Allows softstart capability to reduce mechanical stress and permits stamp speed adjustment (60100 drops/minute) for process optimization | ROI اثر: Reduces peak electrical demand charges and component wear during startup cycles.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (ميراثي اسٽيمپ ملز) | Our Private Label Stamp Mill Solution | فائدو (% سڌارو) |
| : | : | : | : |
| لائنر تبديل ڪرڻ جو وقت | 1624 ڪلاڪ (full box replacement) | 46 ڪلاڪ (modular section swap) | 75% تيز |
| توانائي جو واھپو (kWh/ٽن)| ~5.5 kWh/ton (fixed speed motor) | ~4.2 kWh/ton (VFD optimized operation)| 24% گهٽتائي |
| ناڪامي جي وچ ۾ وچولي وقت (مکيه بيئرنگ)| ~ 2,000 آپريٽنگ ڪلاڪ | ~3,500 operating hours (with automated lube) | 75% واڌارو |
| پيداوار جي ماپ مطابقت (+/ target mesh)| High variance due to wear/warping| Consistent output maintained via adjustable lift & diaphragm control| فيلڊ ڊيٽا ڏيکاري ٿو 40% less variance |
5. ٽيڪنيڪل وضاحتون
ماڊل رينج جي گنجائش: 1 ٽون في ڏينهن (ٽي پي ڊي), 5 ٽي پي ڊي, 20 TPD standard configurations.
بجلي جي گهرج: ماڊل تي منحصر. مثال (20 ٽي پي ڊي): 30 kW main drive motor with VFD controller; 400V/50Hz or custom voltage/frequency available.
مواد جي وضاحت: Mortar Box Liners – HighChrome Cast Iron (500 بي ايڇ اين); Stamps – Forged Steel Heads with Manganese Steel Shoes; Frame – Fabricated ASTM A36 Steel.
جسماني طول و عرض (20 TPD Model): لڳ ڀڳ. ڊگھائي: 3.5m x ويڪر: 2.2م x اوچائي: 2.8م; وزن: ~8,500 kg.
ماحولياتي آپريٽنگ رينج: 10 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; مٽي مهر معياري; optional enclosures for extreme environments.
6. درخواست جا منظر
هنرمند & ننڍي اسڪيل کان کني (اي ايس ايم) Cooperative Upgrade Challenge:
A cooperative was using manually operated triphammers resulting in low throughput (<0.5 ٽي پي ڊي), high labor fatigue, and poor gold recovery due to inconsistent grinding.
حل:
Implementation of two semiautomated 5 TPD private label stamp mills with integrated feed hoppers and simple discharge sluices.
نتيجا:
Throughput increased to a combined 910 TPD with two operators. Consistent grinding improved gravity recovery by an estimated 15%, paying back the equipment investment in under 8 months of seasonal operation.
پائلٽ پلانٽ & Bulk Sampling Operation Challenge:
An exploration company needed reliable batch crushing of varied hard rock samples from different zones but found jaw crusher/cone crusher combos too costly and complex for remote site deployment.
حل:
Deployment of a single containerized 1 TPD private label stamp mill unit with a builtin generator set and sample collection system.
نتيجا:
The unit processed over 500 individual batch samples with minimal mechanical issues. The simplicity of the system allowed field geologists to operate it after basic training, providing homogenized 20 mesh material ready for fire assay at a significantly lower operational cost than portable rotary crushers.
7. تجارتي خيالات
قيمت جا درجا: Pricing is structured by capacity rating (ٽي پي ڊي). Entrylevel models provide core functionality; midrange models include features like VFD drives; premium packages offer full automation controls and containerized plugandplay modules.
اختياري خاصيتون: Feed rate vibratory feeders; integrated amalgamation plates; water recycling systems; full acoustic enclosures; remote monitoring sensors for vibration & گرمي پد.
سروس پيڪيجز: ٽائر ٿيل پرساد شامل آهن بنيادي وارنٽي (12 مهينن جا حصا), Extended Service Plans covering scheduled maintenance, or FullSite Support contracts including annual inspections and operator training refreshers.
فنانسنگ جا اختيار: Available through partner financial institutions including equipment leasing structures tailored to mining cash flow cycles or milestonebased project financing.
8.FAQ
Q1: Is this private label stamp mill compatible with our existing gravity concentration circuit?
ها. The mill is designed as a dropin replacement or supplement within classic gravity flowsheets. It produces a similar product size range as traditional stamps but with greater consistency which benefits downstream tables or centrifugal concentrators.
Q2:What is the expected operational impact on our current manpower?
Field data shows that mills equipped with centralized lubrication reduce daily operator attention by approximately one hour per shift compared to manually lubricated legacy mills.The goal is not headcount reduction but enabling your team to focus on process optimization rather than routine maintenance.
Q3:What are the key commercial terms regarding delivery lead time?
Standard model lead times range from XY weeks exworks depending on configuration.Customizations will extend this timeline.FOB Incoterms are standard.CIF/DAP quotations are provided upon request based on destination port/site location.All pricing includes basic commissioning documentation
Q4:بنياد تيار ڪرڻ جي ڪهڙي سطح جي ضرورت آهي?
The mill requires a solid level concrete pad capable of supporting its dynamic operating weight.Specific foundation drawings including bolt patterns anchor loads are provided upon order confirmation.Simpler foundations than those required for rotary mills are typically sufficient
Q5:توهان ڪهڙي تربيت ڏيو ٿا?
A comprehensive digital operation maintenance manual video library detailing setup routine checks troubleshooting procedures are supplied.For larger orders we recommend an optional onsite commissioning package which includes handson training
Q6:What happens if we need spare parts quickly?
We maintain strategic inventories critical wear components such as liners camshaft segments diaphragms Our logistics partners can expedite shipment globally Standard parts dispatch occurs within Z business days after order confirmation
