پرائيويٽ ليبل لوھ لوھ کرشنگ پلانٽ فراهم ڪرڻ وارو
1. PAINPOINT driven اوپننگ
لوھ لوھ جي ڪرشنگ سرڪٽ جو انتظام الڳ پيش ڪري ٿو, اعلي قيمتون چئلينج. Are you facing persistent bottlenecks that limit your plant’s rated throughput? Is unscheduled downtime for liner changes and component wear eroding your production schedule and maintenance budget? Do you struggle with inconsistent product sizing, leading to downstream processing inefficiencies in grinding or beneficiation? ان کان سواء, are rising energy costs per ton of processed material directly impacting your operational margins? اهي مسئلا مقدار جي نقصان ۾ ترجمو ڪن ٿا: گم ٿيل پيداوار جا ڪلاڪ, excessive spare parts inventories, and suboptimal resource yield.
پلانٽ مينيجرز لاءِ مرڪزي سوال هي آهي: توهان ڪيئن قابل اعتماد حاصل ڪري سگهو ٿا, hightonnage reduction of abrasive iron ore while controlling capital and operational expenditure? حل هڪ مقصد انجنيئر جي وضاحت ڪرڻ ۾ آهي private label iron ore crushing plant.
2. پيداوار جو جائزو
هي پيداوار هڪ مڪمل آهي, modular crushing system engineered for primary and secondary reduction of magnetite, هيماتائٽ, ۽ ٻيا لوھ کڻڻ وارا معدنيات. It is supplied as a private label solution, allowing for branding alignment while leveraging proven, heavyduty componentry.
آپريشنل ڪم فلو:
1. پرائمري ڊمپ & ٻرندڙ: Runofmine ore is dumped onto a rugged grizzly feeder, scalping out fine material to bypass the primary crusher, enhancing overall efficiency.
2. پرائمري جبل جي ڪرشنگ: هڪ Heavyduty جبڑے کولہو شروعاتي سائيز جي گھٽتائي کي انجام ڏئي ٿو, delivering a consistent feed to the secondary stage.
3. ثانوي مخروطي کرشنگ: سسٽم جي دل, a highcapacity cone crusher—configured for coarse or mediumfine output—provides the final cubical product sizing critical for downstream processing.
4. اسڪريننگ & بند ٿيل سرڪٽ ڪنٽرول: Sized material is screened; oversize is recirculated back to the cone crusher in a closedloop system ensuring precise final product specification.
ايپليڪيشن جو دائرو & حدون:
دائرو: Ideal for greenfield installations or expansion projects requiring 500 جي طرف 2,500+ TPH گنجائش. Suited for processing hard, abrasive iron ores with compressive strengths up to 350 ايم پي اي.
حدون: Not designed as a tertiary or quaternary stage for ultrafine grinding. Feed size must conform to crusher opening specifications. Optimal performance requires consistent feed gradation and controlled moisture content to prevent chamber packing.
3. بنيادي خاصيتون
HeavyDuty Liner Geometry | ٽيڪنيڪل بنياد: Computermodeled cavity profiles and highchrome white iron metallurgy | آپريشنل فائدا: Extended wear life by 3050% over standard manganese steel in abrasive service | ROI اثر: Reduces liner change frequency and inventory costs, کولہو جي دستيابي کي وڌائڻ.
Advanced Chamber Clearing System | ٽيڪنيڪل بنياد: Hydraulic or gaspowered tramp release and clearing automation | آپريشنل فائدا: Recovers from stall conditions in under 60 دستي مداخلت کان سواء سيڪنڊ | ROI اثر: Prevents cascading downtime from uncrushable material, protecting downstream conveyor systems.
مرڪزي گريسنگ & PLC ڪنٽرول | ٽيڪنيڪل بنياد: Automated lubrication intervals tied to bearing temperature and operating hours | آپريشنل فائدا: Ensures optimal bearing health and eliminates manual greasing errors | ROI اثر: تائين وڏي بيئرنگ سروس جي زندگي کي وڌايو 40%, تباهي واري ناڪامي جي خطري کي گهٽائڻ.
ماڊلر اسڪيڊ ڊيزائن | ٽيڪنيڪل بنياد: انٽيگريٽيڊ واڪ ويز ۽ سار سنڀال جي پليٽ فارمن سان گڏ اڳي گڏ ٿيل اسٽرڪچرل اسٽيل سکڊ | آپريشنل فائدا: Reduces onsite civil works and installation time by an estimated 40% | ROI اثر: Lowers total installed cost (TIC) and accelerates timetoproduction.
متغير فريڪوئنسي ڊرائيو (وي ايف ڊي) مطابقت | ٽيڪنيڪل بنياد: Crusher motor integration with plantwide process control systems | آپريشنل فائدا: Allows realtime adjustment of crusher speed/throw to match feed conditions for optimal power draw and product shape | ROI اثر: Achieves energy savings of 1015% under variable load conditions versus fixedspeed operation.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (AggregateFocused Plant) | Private Label Iron Ore Solution | فائدو (% سڌارو) |
| : | : | : | : |
| لائنر ڪپڙا زندگي (اباڻڻ وارو اٽو) | ~ 450,000 ٽين في سيٽ (منگني) | ~650,000 tons per set (Special Alloy) | +44% |
| سسٽم جي دستيابي (شيڊول ٿيل) | ~92% (incl. لائنر تبديليون) | ~95% (incl. لائنر تبديليون) | +3 في سيڪڙو پوائنٽس |
| بجلي جو استعمال في ٽين پروسيس ٿيل| بيس لائين (100%)| اصلاح ٿيل چيمبر & drive = ~90% of baseline |10% |
| تنصيب & ڪم ڪرڻ جو وقت| 810 سائيٽ تي هفتي| 56 سائيٽ تي هفتي (ماڊلر)| 30% |
| پيداوار جي سزا (10ايم ايم) ڪنٽرول| عام طور تي 1822% پيداوار جو| Chamber optimization yields 1518% پيداوار جو| 20% reduction in unwanted fines |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 500 TPH کان مٿي 2,500 TPH nominal throughput of taconite ore.
بجلي جي گهرج: پرائمري کولہو: 150400 ڪلواٽ; ثانوي کولڻ وارو: 250600 ڪلواٽ; Total System Feeders/Conveyors/Screens: Additional 300800 kW جي ترتيب تي منحصر آهي.
مواد جي وضاحت: Primary wear liners in premium manganese steel; Secondary chamber liners in highchrome white iron (27% Cr). Structural steel is Grade S355JR with abrasionresistant plate in highwear zones.
جسماني طول و عرض (عام اسڪيڊ): Secondary crushing module approx. L12m x W6m x H7m. مڪمل ٻوٽي جو نقشو ترتيب سان مختلف ٿئي ٿو.
ماحولياتي آپريٽنگ رينج: Designed for ambient temperatures from 25°C to +45°C with optional heating/cooling packages. Dust suppression system integrated as standard.
6. درخواست جا منظر
گرين فيلڊ ميگنيٽائيٽ ڪنسٽرٽر توسيع
چيلنج:
A major mining operator needed to expand concentrator throughput but was constrained by existing primary crushing capacity producing inconsistent feed size for new SAG mills.
حل:
Implementation of a turnkey private label iron ore crushing plant as a parallel primary/secondary circuit specifically calibrated for their magnetite ore characteristics.
نتيجا:
جي هڪ مسلسل throughput اضافو حاصل ڪيو 1,800 TPH at a consistent 25mm product size. Mill feed stability improved grinding circuit efficiency by an estimated 8%, contributing directly to higher concentrate output.
Lifecycle Replacement in Hematite Operation
چيلنج:
An aging fleet of disparate crushers led to high maintenance costs (~20% of annual OPEX), poor availability (94%.
7. تجارتي خيالات
قيمت جا درجا: Offered across three standardized capacity tiers—Medium Duty (1,800 ٽي پي ايڇ)—with corresponding component specifications.
اختياري خاصيتون: Upgrades include advanced predictive monitoring sensors (وائبريشن / گرمي پد), automated wear measurement systems, hybrid diesel/electric power modules for remote sites,
and enhanced dust encapsulation packages.
سروس پيڪيجز: Tiered annual support agreements are available covering scheduled maintenance inspections,
اڳڪٿي ڪندڙ تجزياتي جائزو,
and priority parts provisioning with guaranteed dispatch times.
فنانسنگ جا اختيار: Flexible capital expenditure solutions can be structured including equipment leasing models,
project financing linked to production milestones,
or traditional purchase agreements.
8.FAQ
Q1:
Are these private label plants compatible with our existing conveying infrastructure?
A1:
Yes.The modular design allows engineering interfaces
(خارج ٿيڻ جي اوچائي,
feed chute orientations)
to be customized during the design phase
to integrate with your current stockpile conveyors
or downstream process feed points.Field surveys are conducted
to ensure dimensional compatibility prior
to fabrication
Q2:
ڪميشن جي دوران متوقع آپريشنل اثر ڇا آهي?
A2:
Our phased commissioning protocol minimizes disruption.Crushing modules are pretested at our facility.Onsite commissioning typically requires two weeks
of planned integration downtime followed by one week
of rampup under supervision until design capacity is met
Q3:
How does the pricing compare
to sourcing major OEM equipment directly?
A3:
The private label model typically offers capital cost savings between fifteen percent without compromising critical component quality.We achieve this through optimized global supply chain logistics
for structural components while utilizing tierone suppliers
for all mechanical drive
and wear parts
Q4:
What are the lead times from order placement
پهچائڻ?
A4:
For standard capacity configurations lead time ranges from twentysix weeks depending on current manufacturing schedule.Complex customizations may extend this timeline which will be defined during project scoping
Q5:
Is training provided for our operations
۽ سار سنڀال ٽيمون?
A5:
Comprehensive training is included covering safe operation routine maintenance procedures troubleshooting guides specific documentation review conducted both at your site during commissioning
Q6:
ڇا وارنٽي شرطون لاڳو ٿين ٿيون?
A6:
The complete structure carries standard warranty.All major mechanical components including crusher main frames shafts bearings motors carry manufacturer warranties which we manage on your behalf providing singlepoint support
Q7:
Can this plant handle variations in ore hardness within our deposit?
A7：
The hydraulic adjustment systems on both jaw cone crushers allow operators adjust closed side settings compensate variations hardness maintain consistent product size PLC control system can automate adjustments based power draw maintaining optimal performance across different ore zones
