پرائيويٽ ليبل گولڊ اڪري کرشنگ سامان جو سورسنگ
ايڇ 1: Private Label Gold Ore Crushing Equipment: Engineered for HighThroughput, LowCost Recovery
1. درد پوائنٽ هلائيندڙ اوپننگ
Processing gold ore presents distinct and costly challenges that directly impact your bottom line. ڇا توهان کي منهن ڏيڻو آهي:
هاء Abrasion خرچ: Quartz and other hard gangue materials rapidly wear crusher components, leading to frequent downtime for liner changes and exorbitant parts replacement expenses.
ذريعي رڪاوٽون: Inefficient crushing circuits fail to liberate gold particles effectively, limiting feed to your grinding and recovery circuits and capping overall plant output.
Unpredictable Maintenance: Sudden, catastrophic failures in critical crushing stages cause unplanned shutdowns, halting your entire operation and jeopardizing production targets.
توانائي جي گھٽتائي: پراڻا يا ناقص ملندڙ ڪرشنگ سامان في ٽين معدنيات جي پروسيس ۾ اضافي طاقت استعمال ڪري ٿو, eroding profit margins with every operating hour.
پيداوار جي مطابقت جا مسئلا: Irregular particle size distribution from primary and secondary crushing creates downstream processing challenges in milling and leaching, مجموعي بحالي جي شرح کي گھٽائڻ.
پلانٽ مينيجرز لاء مرڪزي سوال آهي: how can you increase throughput and availability while systematically reducing cost per ton? The solution begins with specifying the right primary crushing foundation.
2. پيداوار جو جائزو
ھن پراڊڪٽ لائن ۾ ڳري ڊيوٽي شامل آھي Private Label Gold Ore Jaw Crushers designed as the robust primary stage in mineral processing circuits. Engineered specifically for the high compressive strength and abrasive nature of runofmine gold ores, this equipment sets the stage for optimal downstream recovery.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: Runofmine ore is fed into the vibrating grizzly feeder, جيڪو سٺو مواد ڪڍي ٿو ۽ وڏي سائيز کي کولہو ڏانهن سڌو ڪري ٿو.
2. ابتدائي گھٽتائي: The jaw crusher utilizes compressive force between a fixed and a reciprocating jaw plate to reduce ore to a target top size, عام طور تي 150mm ۽ 250mm جي وچ ۾.
3. خارج ٿيڻ & پهچائڻ: Crushed product is discharged onto a conveyor system for transport to secondary crushing or stockpiling.
ايپليڪيشن جو دائرو: Ideal for hard rock gold mining operations processing lode or vein deposits with high quartz content. مناسب ٻنهي اسٽيشنري پلانٽ تنصيب ۽ ماڊل پلانٽ ڊيزائن لاء.
حدون: هڪ اسٽائل حل جي طور تي ٺهيل ناهي; requires integration with secondary crushing (مثال, مخروط crushers) and downstream processes for complete liberation. Maximum feed size is constrained by the modelspecific grizzly opening.
3. بنيادي خاصيتون
DeepChamber Jaw Design | ٽيڪنيڪل بنياد: Optimized nip angle and longer crushing chamber | آپريشنل فائدا: Enables higher reduction ratios in a single pass, reducing load on secondary crushers | ROI اثر: Lowers total circuit energy consumption by 812% and increases overall system capacity
Manganese Steel Evolution Liners | ٽيڪنيڪل بنياد: Workhardening austenitic manganese steel with proprietary alloying elements | آپريشنل فائدا: Liners develop a hardened surface layer during operation that resists abrasion, خدمت جي زندگي وڌائڻ | ROI اثر: لائينر جي بدلي جي تعدد کي گھٽائي ٿو 3050%, cutting parts costs and maintenance labor hours
Hydrostatic Toggle Plate System | ٽيڪنيڪل بنياد: Replaceable hydraulic toggle plate with automatic overload protection | آپريشنل فائدا: Prevents tramp steel damage by allowing the toggle to release at a preset pressure, protecting the crusher from catastrophic failure | ROI اثر: Eliminates costly repairs from uncrushable material events, safeguarding weeks of potential production loss
مرڪزي گريسنگ پوائنٽ & Labyrinth مهر | ٽيڪنيڪل بنياد: Singlepoint lubrication system feeding all major bearings; multistage sealing to exclude dust | آپريشنل فائدا: Simplifies routine maintenance to under 30 منٽ; dramatically extends bearing life in highdust environments | ROI اثر: ناڪامين جي وچ ۾ وقت وڌائي ٿو (ايم بي ايف) جي سراسري طور تي 40%, ensuring higher operational availability
ماڊلر فريم جي تعمير | ٽيڪنيڪل بنياد: Fabricated heavyduty steel sections bolted together under stressfree conditions | آپريشنل فائدا: Enables easier transport to remote sites, simplifies future relocation, and allows for strategic component replacement | ROI اثر: Reduces initial logistics costs by up to 25% versus monolithic frames and lowers longterm refurbishment expenses
Variable Speed VBelt Drive | ٽيڪنيڪل بنياد: Dynamically balanced sheaves with highgrip Vbelts | آپريشنل فائدا: Allows finetuning of crusher speed for optimal performance with varying ore hardness; reduces vibration transmission | ROI اثر: Improves energy efficiency by matching power draw to load conditions; extends motor and bearing life
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (عام جبڑے کولہو) | Private Label Gold Ore Solution | فائدو (% سڌارو) |
| : | : | : | : |
| لائنر زندگي (اباڻڻ وارو اٽو) | 120,000 150,000 ٽين | 180,000 225,000 ٽين | +50% |
| دستيابي (مقرر ڪيل سار سنڀال) | ~92% | ~96% | +4 سيڪڙو پوائنٽون |
| توانائي جو واھپو (kWh/ٽن) | بيس لائين (1.0) | 0.88 0.92 kWh/ٽن| 812% گهٽتائي |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف)| ~ 2,000 ڪلاڪ| ~ 2,800 ڪلاڪ| +40%|
| گھٽتائي جي شرح (وڌ)| 6:1 عام| تائين 8:1 حاصل ڪرڻ جي قابل| +33% potential|
Field data based on comparative site audits.
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: 200 1,500 ٽين في ڪلاڪ (ٽي پي ايڇ), ماڊل تي منحصر.
فيڊ کولڻ: 900mm x 600mm کان 1500mm x 1200mm تائين.
بجلي جي گهرج: اليڪٽرڪ موٽر ڊرائيو کان 75 kW کان 250 ڪلواٽ.
مواد جي وضاحت: وڏي طاقت ختم ٿي وئي & ٺهيل اسٽيل فريم; ASTM A128 گريڊ B3/B4 مينگانيز اسٽيل جاز; جڙيل مصر اسٽيل سنسڪرت shaft.
جسماني طول و عرض (مثالي ماڊل): لڳ ڀڳ. ڊگھائي: 3.5م, ويڪر: 3م , Height 3m . وزن:~2570 tonnes.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. مٽي دٻائڻ واري نظام سان مطابقت.
6. ايپليڪيشن منظرنامو
West African Hard Rock Mine
Challenge A midtier operator faced excessive downtime every six weeks for jaw liner changes on highly abrasive granitic ore, ختم ٿيڻ 100 hours of crushing time annually.
Solution Implementation of our private label jaw crusher with Evolution liners as the primary unit.
Results Liner life extended to nine weeks consistently. Annual availability increased by over 400 ڪلاڪ , سڌو سنئون مدد ڪندي a 15% rise in annual crushed tonnage without circuit expansion.
Modular Plant Contractor – Nevada
Challenge An engineering contractor needed reliable primary crushers that could be rapidly deployed across multiple shortlife satellite pits without major foundation work.
Solution Specification of our modular frame jaw crushers mounted on portable skids.
Results Site commissioning time reduced by 60%. The ability to relocate equipment between three pits over 18 months saved the client an estimated $350k versus purchasing separate static units per location.
7. تجارتي خيالات
قيمت جا درجا: Offered across three capability tiers—Standard Duty (up to 500tph), ڳري ڊيوٽي (up to 1000tph), and Super Heavy Duty (up to 1500tph)—with corresponding specifications.
اختياري خاصيتون: انٽيليٽ ٿيل موٽر بنيادي & drives guards; خودڪار lubrication نظام; حقيقي وقت حالت جي نگراني سينسر (وائبريشن / گرمي پد); custom discharge settings.
سروس پيڪيجز: بنيادي وارنٽي مان چونڊيو (12 months parts), توسيع ڪيل سپورٽ پلان (36 مھينن جا حصا / مزدور), or FullService Agreement covering scheduled maintenance & ڪارڪردگي جاچ.
فنانسنگ جا اختيار: Available through partner financial institutions including equipment leasing capital loans ,and renttoown structures tailored capex cycles.
8 FAQ
Q What is the compatibility of this jaw crusher with existing secondary cone crushers?
A Our technical team will review your current circuit flow sheet target product sizes Our units are engineered integrate seamlessly standard conveyor systems optimize overall reduction balance
Q How significant is installation footprint difference compared older designs?
A The modular design often results more compact foundation requirements Specific dimensional drawings are provided early in quotation process facilitate planning
Q آرڊر جي تصديق کانپوءِ ڪهڙي عام ليڊ ٽائيم ترسيل?
A Lead times vary model specification For most Heavy Duty models standard lead time is 1418 weeks expedited options may be available
Q Are wear spare parts interchangeable other manufacturer brands?
A No These private label crushers utilize proprietary liner profiles bearing assemblies ensure designed performance Genuine OEM parts are required maintain warranty coverage performance guarantees
Q Can you provide throughput guarantees specific ore characteristics?
A Yes Performance guarantees are offered based certified sample testing Bond Work Index abrasion index provided client This forms part commercial proposal
سوال اسان جي آپريشن جي سار سنڀال جي عملي کي ڪهڙي تربيت ڏني?
A Comprehensive commissioning support includes handson training routine operation safety procedures basic troubleshooting Maintenance manuals detailed video guides are also supplied
