Private Label Gold Mining Equipment Shipping
1. PAINPOINT driven اوپننگ
Are escalating operational costs and unpredictable downtime eroding your gold recovery margins? Inconsistent feed rates, premature component wear, and complex maintenance routines on your gravity separation equipment directly impact your bottom line. Consider these common challenges in mineral processing plants:
Inefficient Fine Gold Recovery: Significant revenue loss occurs when traditional sluices or jigs fail to capture gold below 100 ميش, leading to valuable material reporting to tailings.
اعلي آپريشنل Downtime: Frequent cleanups and manual concentration handling halt your processing circuit, ھزارين في ڪلاڪ جي خرچ ۾ گم ٿي وڃڻ.
محنت جي شدت وارو آپريشن: Reliance on skilled operators for constant adjustment and monitoring increases payroll costs and introduces human error.
Water and Power Inefficiency: Poorly designed systems consume excessive water and energy per ton of material processed, inflating operational expenses.
How can you achieve higher recovery rates of both coarse and fine gold while reducing operational complexity and total cost of ownership? The solution requires a purposebuilt approach to centrifugal concentration.
2. پيداوار جو جائزو: Private Label Continuous Discharge Centrifugal Concentrator
This system is an industrialgrade, continuous discharge centrifugal concentrator engineered for highvolume, hard rock and alluvial gold recovery operations. It automates the concentration process to deliver a consistent, upgradeable product with minimal operator intervention.
آپريشنل ڪم فلو:
1. فيڊ جو تعارف: Ore slurry is introduced into the rotating drum of the centrifugal concentrator under controlled pressure and density.
2. سينٽرفيوگل علحدگي: هاء Gforces مواد جي بستري fluidize, segregating highspecificgravity gold particles from gangue minerals against the drum wall.
3. مسلسل خارج ٿيڻ: An internal mechanism automatically discharges concentrated heavy minerals into a collection bowl at programmed intervals without stopping the drum rotation.
4. Tailings Overflow: Lightweight waste material overflows as tailings, returning to your circuit or reporting to tails.
5. Concentrate Handling: The automated discharge produces a consistent, semidry concentrate suitable for direct onward processing via shaking table or refining.
ايپليڪيشن جو دائرو & حدون:
دائرو: Ideal for primary recovery in grinding circuits, scavenging from traditional sluice tails, and processing alluvial deposits. Effective on particle sizes typically from 6mm down to ultrafine (325 ميش) سون.
حدون: Not a standalone solution; requires controlled feed size distribution and density. Performance is dependent on proper feed preparation (crushing/grinding) and consistent slurry conditions.
3. بنيادي خاصيتون
خودڪار خارج ٿيڻ وارو نظام | ٽيڪنيڪل بنياد: Programmable hydraulic or pneumatic actuator | آپريشنل فائدا: Enables uninterrupted operation for shifts at a time; eliminates hourly manual cleanup cycles | ROI اثر: Reduces labor requirements by up to 75% for concentrate handling and increases effective processing time by over 30%.
Enhanced Fluidization & Bowl Design | ٽيڪنيڪل بنياد: Optimized riffle angle and fluidizing water channels | آپريشنل فائدا: Creates a stable fluidized bed for superior separation efficiency, capturing finer gold particles than conventional traps | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a 515% increase in overall plant recovery rates, directly increasing revenue.
HeavyDuty Drive Assembly | ٽيڪنيڪل بنياد: Directdrive motor with planetary gearbox or hightorque belt system | آپريشنل فائدا: Delivers consistent high Gforce (up to 200G) with minimal vibration; built for 24/7 operation with high reliability | ROI اثر: Lowers lifetime maintenance costs by 40% compared to units with complex drive trains; extends mean time between failures (ايم بي ايف).
سنسار & گھڻائي مزاحمتي لينر | ٽيڪنيڪل بنياد: Interchangeable liners made from polyurethane or ceramic composite | آپريشنل فائدا: Withstands highly abrasive slurries, dramatically extending component life in harsh mining environments | ROI اثر: Reduces spare parts inventory cost and changeout downtime by up to 60% سالانه.
Modular Control System | ٽيڪنيڪل بنياد: PLCbased interface with variable frequency drive (وي ايف ڊي) integration | آپريشنل فائدا: Allows precise control over drum speed, fluidizing water pressure, and discharge cycle timing for different ore types | ROI اثر: Optimizes performance across varying feed stocks, maximizing recovery efficiency without physical modifications.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (BatchType Centrifuge) | Private Label Continuous Discharge Centrifugal Concentrator Solution | فائدو (% سڌارو) |
| : | : | : | : |
| Effective Operating Time | ~7080% (due to stop/start cleaning) | >95% (continuous automated process) | +20% throughput گنجائش |
| سٺي سون جي بحالي (<100 ميش)| اندازي مطابق 6075% قبضي جي شرح| دستاويز ٿيل 8592% capture rate in controlled tests| +1520% recovery efficiency |
| Annual Maintenance Labor Hours| ~120200 hours/year| 4060 ڪلاڪ / سال (simplified mechanics)| 65% labor cost |
| Concentrate Grade Consistency| انتهائي متغير (manual discharge)| Consistent upgrade ratio (automated discharge)| Reduces downstream processing variability |
| پاڻي جو استعمال في ٽين| متغير, often higher due to inefficiency| Optimized design reduces usage by an average of 25%| Lower OPEX & environmental footprint |
5. ٽيڪنيڪل وضاحتون
ماڊل ظرفيت جي حد: Available in models handling from 10 ٽين في ڪلاڪ (ٽي پي ايڇ) تائين 50 TPH of solids feed.
بجلي جي گهرج: ماڊل تي منحصر; کان عام رينج 7.5 kW کان 22 kW مکيه ڊرائيو موٽر (400V/50Hz يا 480V/60Hz). Control system operates on standard lowvoltage supply.
مواد جي وضاحت:
Drum Structure: Carbon steel with protective coating.
لينر پائڻ: Replaceable polyurethane or ceramiccomposite tiles.
Fluidizing Water Nozzles: Tungsten carbide inserts.
Discharge Mechanism: Hardened stainless steel components.
جسماني طول و عرض (Model CC30): لڳ ڀڳ. ڊگھائي: 2.2m x ويڪر: 1.8م x اوچائي: 1.6م. وزن تقريبن.: ~1,800 kg dry weight).
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل; dustproof electrical enclosures; suitable for highhumidity environments.
6. درخواست جا منظر
Hard Rock Gold Processing Plant – West Africa
چيلنج: A CIP plant’s gravity circuit was losing an estimated $1M+ annually in fine gold reporting directly to leach tanks due to inefficient primary concentrators.
حل: Installation of two continuous discharge centrifugal concentrators as primary roughing units postball mill.
نتيجا: Achieved a gravity recovery increase from ~25% to ~40% of total plant gold within six months—a significant reduction in leach load—with payback on equipment achieved in under five months.
Alluvial / Placer Mining Operation – South America
چيلنج: High labor turnover made manual panning/sluicing operations unreliable and costly; inconsistent recoveries led to unpredictable revenue.
حل: Deployment of a skidmounted wash plant featuring this centrifugal concentrator as the core recovery unit.
نتيجا: The operation reduced its required skilled operator count by twothirds while increasing processed yardage per day by over half—and established consistent daily production metrics.
Tailings Reprocessing Project – North America
چيلنج: Legacy tailings contained significant locked fine gold but were uneconomical due to high estimated processing costs per ton.
حل: A modular plant was designed around highthroughput continuous centrifugal concentrators capable of handling variable feed grades.
نتيجا: The project achieved positive economics with lowerthanprojected OPEX due largely due low power consumption per ton processed.
تجارتي خيالات
Equipment pricing tiers are structured based on throughput capacity:
ٽائر I (1020 TPH Models): For pilot plants/tailings projects.
ٽائر II (2035 TPH Models): Standard range suitable for most midsize operations.)
ٽائر III (3550+ TPH Models): For largescale primary grinding circuits.)
اختياري خاصيتون:
Advanced process control telemetry package allowing remote monitoring.
Quickchange liner kits.
Customized skidmounting/full modular plant integration.
سروس پيڪيجز:
Standard warranty includes parts/labor.
Extended service agreements covering scheduled maintenance.
آن سائيٽ آپريٽر ٽريننگ پروگرام.
فنانسنگ جا اختيار:
Capital lease/purchase plans available through partners.
Rentaltoown structures can be arranged.
FAQ
Q What slurry density is optimal?
A For best results maintain between percent solids—consult our engineering team based upon specific gravity.
Q Can it replace shaking tables entirely?
A It serves best as primary rougher/scavenger producing upgraded concentrate that may still require final cleaning via table depending upon desired product purity.
Q تنصيب ڪيترو وقت وٺندو آهي?
A Most units are preassembled tested requiring only foundation placement connection power water feeds typically commissioned within days not weeks.
Q What is expected wear part lifetime?
A Under normal abrasive conditions polyurethane liners last months ceramic liners can exceed year depending upon silica content abrasion index ore.
Q آهن اسپيئر پارٽس آساني سان دستياب آهن?
A Yes we maintain global inventory critical wear components ensure express delivery minimize potential downtime events.
Q Do you provide metallurgical testing support?
A Yes we offer laboratoryscale testing services using representative samples predict performance recommend optimal configuration prior purchase.
Q What aftersales technical support do you offer?
A Support includes detailed manuals video resources direct access technical team via phone email optional sitevisit packages ensure smooth operation.
