پريميئم مٿي ڏهه پٿر Crusher مشين فراهم ڪرڻ وارو
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ خريداري جي ماهرن لاء, پرائمري ڪرشنگ ۾ بنيادي چئلينج اڪثر ڪري ٽن نازڪ علائقن تي مرڪز آهن: excessive wear part consumption driving unsustainable perton costs, unplanned stoppages due to mechanical or electrical failures, ۽ غير متضاد آئوٽ پُٽ گريڊيشن جيڪا هيٺئين پاسي واري عمل ۾ رڪاوٽ پيدا ڪري ٿي. Each hour of crusher downtime can represent thousands in lost revenue and idle labor. توهان هڪ پرائمري جبڑے کولہو کي ڪيئن چونڊيو ٿا جيڪو نه صرف خام طاقت فراهم ڪري ٿو, پر متوقع ڪارڪردگي ۽ مجموعي قيمت جي ملڪيت? The solution requires equipment engineered to address these specific pain points with robust design and intelligent features.
2. پيداوار جو جائزو
The PEV Series Primary Jaw Crusher is a heavyduty, singletoggle machine designed for the first stage of reducing hard, abrasive quarry rock and mined ore. ان جو آپريشنل ڪم فلو قابل اعتماد لاء ٺهيل آهي: (1) Material is fed into the deep, غير ڇڪڻ واري ڪرشنگ چيمبر; (2) The aggressive elliptical motion of the jaw plate forces material at the top of the chamber, promoting rapid breakage and reducing slabby output; (3) The hydraulic adjustment system allows for quick closedside setting (سي ايس ايس) changes to control product size; (4) The hydraulic toggle relief cylinder provides automatic protection against tramp metal; (5) Crushed material discharges with a consistent gradient to the downstream belt. This crusher is suited for stationary plant installations processing granite, بيسالٽ, ۽ ٻرندڙ معدنيات, but is not typically recommended as a portable unit or for processing materials with high clay or moisture content without prior screening.
3. بنيادي خاصيتون
HeavyDuty ويلڊڊ فريم | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي)optimized highgrade steel plate construction. | آپريشنل فائدا: Eliminates stress fractures under cyclical loading, ensuring longterm structural integrity in 24/7 آپريشن. | ROI اثر: Extends crusher service life by decades, وقت کان اڳ سرمائي جي متبادل کان بچڻ.
هائيڊولڪ ٽوگل & ترتيب ڏيڻ وارو نظام | ٽيڪنيڪل بنياد: Integrated dualacting hydraulic cylinders replace traditional mechanical shims. | آپريشنل فائدا: Enables remote CSS adjustment in minutes versus hours and provides automatic uncrushable material protection without breaking frames or toggle seats. | ROI اثر: تائين جي سار سنڀال جو وقت گھٽائي ٿو 70% for setting changes and prevents catastrophic damage events.
ڊيپ سميٽري ڪرشنگ چيمبر | ٽيڪنيڪل بنياد: Optimized nip angle and long crushing stroke geometry. | آپريشنل فائدا: تائين جي صلاحيت وڌائي ٿو 15% over comparable models and produces a more uniform product shape with fewer fines generation at the primary stage. | ROI اثر: Higher throughput maximizes plant yield per operating hour.
Premium Wear Plate Design | ٽيڪنيڪل بنياد: High manganese steel jaws with curved tooth profiles secured by wedgelock systems. | آپريشنل فائدا: Even wear distribution extends jaw life by 2030%, reduces frequency of rotation/changeouts, and maintains optimal cavity geometry longer. | ROI اثر: Lowers costperton for wear parts directly impacting operating expenditure.
مرڪزي خودڪار گريسنگ سسٽم | ٽيڪنيڪل بنياد: Programmable lubricant injection to all major bearings via a single point. | آپريشنل فائدا: Ensures correct bearing lubrication without manual intervention, preventing dryrun failures in hardtoaccess points. | ROI اثر: Mitigates risk of bearing seizure—a leading cause of major unscheduled downtime—and reduces grease consumption.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | PEV Series Jaw Crusher Solution | فائدو (% سڌارو) |
| : | : | : | : |
| ڪپڙا پارٽ لائف (جبلن جي پليٽ) | Based on standard Mn14% steel profiles | Proprietary Mn18% alloy & optimized kinematics design| +25% اوسط زندگي جي واڌ |
| CSS ترتيب ڏيڻ جو وقت (مشيني بمقابله. هائيڊولڪ) | 24 hours with manual shim removal/installation| <10 minutes via pushbutton hydraulic system| ~ 95٪ گھٽتائي ۾ گهٽتائي |
| آپريشنل دستيابي (اپٽائم %)| 9294% typical for primary stations| Field data supports sustained 9697%+ دستيابي| +35 سيڪڙو پوائنٽ ۾ اضافو |
| بجلي جو استعمال في ٽين ڪرش ٿيل| Varies with material hardness & ڪمري جي جوڙجڪ| موثر ڊرائيو & chamber geometry reduces specific energy demand| تائين 8% reduction kWh/ton |
5. ٽيڪنيڪل وضاحتون
ماڊل رينج & ظرف: PEV96 to PEV150; ذريعي ذريعي 350 1,800 MTPH جو دارومدار فيڊ مواد ۽ بند واري پاسي واري سيٽنگ تي.
فيڊ کولڻ: Ranges from 37” x 49” (940 x 1250 ايم ايم) to 60” x 79” (1500 x 2000 ايم ايم).
بجلي جي گهرج: مکيه کولہو موٽر مان 200 kW کان 400 ڪلواٽ (275 HP کان 535 ايڇ پي), ماڊل سائيز تي منحصر آهي.
مواد جي وضاحت: Main frame constructed from ST523 hightensile steel; Jaw plates available in multiple grades of manganese steel (Mn14%, Mn18%, Mn22%) or optional tungsten carbide overlay for extreme abrasion.
جسماني طول و عرض & وزن: Weight ranges from approximately 48,500 lbs (22,000 ڪلو) ختم ڪرڻ 176,000 lbs (80,000 ڪلو). Detailed foundation drawings are provided.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 40 ° C تائين محيطي درجه حرارت لاء ٺهيل (4°F کان +104°F). مٽي سيل معياري آهي; optional Arctic packages or hightemperature bearing greases are available.
6. درخواست جا منظر
[گرينائيٽ ڪواري آپريشن] چيلنج:
A large granite quarry faced excessive wear costs on their previous primary jaw crusher, requiring jaw plate changes every 45 days at significant cost and production loss.
[حل:]
Implementation of a PEV125 Primary Jaw Crusher equipped with premium Mn18% jaws and an automated greasing system.
[نتيجا:]
Jaw plate service life increased to an average of 58 days between rotations (+29%), directly reducing annual wear part costs by $28,500 while increasing annual crusher availability by an estimated 120 ڪلاڪ.
[لوهه جي معدنيات پروسيسنگ پلانٽ] چيلنج:
Unplanned stoppages due to tramp steel from haul truck beds caused costly toggle plate failures and subsequent damage to the pitman bearings on their existing crushers.
[حل:]
Installation of two PEV110 Primary Jaw Crushers featuring integrated hydraulic toggle relief systems.
[نتيجا:]
آپريشن جي پهرين سال ۾, six tramp metal events were automatically cleared within minutes via the hydraulic system without damage or stoppage beyond clearing time—preventing an estimated $15k$40k in repair costs per event compared to historical averages.
7. تجارتي خيالات
Equipment pricing is structured into three tiers based on model size: معياري ڊيوٽي (1200 MTPH). Optional features that impact capital cost include:
Advanced automation packages integrating with plant SCADA.
Specialized wear liners for highly abrasive or corrosive feed materials.
Onboard chassis for semiportable configurations.
Service packages are offered as Bronze (Basic Parts Warranty), چاندي (Extended Warranty + Scheduled Inspections), يا سون (مڪمل سروس سار سنڀال جو معاهدو). Financing options through partner institutions include operating leases tailored to seasonal cash flow cycles or traditional capital loans with fixed rates over 3, 5, or 7year terms.
8. FAQ
Q1: Is this primary jaw crusher compatible with our existing secondary cone crusher setup?
ها. The discharge gradation curve can be precisely tuned via the hydraulic CSS adjustment system to optimize feed size distribution for your specific secondary cone crushers, improving overall circuit efficiency.
Q2: اسان جي پلانٽ جي مجموعي توانائي جي استعمال تي متوقع اثر ڇا آهي?
Field data shows that due its efficient drive train optimized kinematics design this primary jaw crusher can reduce specific energy consumption per ton processed by up 8%. This translates directly into lower operating costs especially under continuous operation conditions
Q3: ڇا اسپيئر پارٽس عالمي سطح تي آساني سان دستياب آهن?
A standardized inventory of critical wearing parts including jaw plates wedges toggle seats bearings is maintained at regional service centers worldwide ensuring lead times typically under 72 hours for urgent orders
Q4: ڪهڙا تجارتي شرط معياري آهن?
Standard terms are FOB manufacturing facility A 30% deposit upon order placement 60% prior shipment balance due upon delivery Payment via letter credit wire transfer are accepted
Q5: How long does installation commissioning typically require?
For a complete stationary installation including foundation preparation mechanical erection electrical connection commissioning typically requires between 10 working days depending on site readiness Our project management team provides detailed schedule upfront
Q6: ڇا توهان ڪارڪردگي جي ضمانت فراهم ڪري سگهو ٿا?
Yes guaranteed minimum throughput capacity product gradation power consumption figures are provided as part technical proposal based your specific feed material analysis These form part contractual agreement
Q7: What training provided for our operations maintenance staff?
Comprehensive training conducted onsite during commissioning covers safe operation routine maintenance procedures troubleshooting diagnostics Training manuals digital resources also supplied
