پريميئم پٿر Crusher مشين Affordable
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, پرائمري ڪرشنگ ۾ بنيادي چئلينج اڪثر شامل آهن:
زيادتي پائڻ & سار سنڀال جا خرچ: Frequent replacement of manganese wear parts due to improper crushing dynamics, leading to thousands in unbudgeted parts and labor.
اڻ شيڊول بند وقت: Unplanned stoppages for clearing blockages or addressing mechanical failures, halting your entire downstream processing line.
متضاد پيداوار جي درجه بندي: Fluctuations in feed material hardness or size causing offspec product, resulting in pile recrushing and wasted energy.
اعلي توانائي واپرائڻ في ٽون: Inefficient crushing chambers and drive systems that draw maximum power without delivering proportional throughput.
فيڊ جي تبديلين لاء سختي: Equipment that cannot effectively handle occasional oversize or slightly wet material without risking significant operational disruption.
مرڪزي سوال بڻجي ٿو: how can you secure robust, highcapacity primary crushing performance without the premium price tag and achieve a faster return on investment?
2. پيداوار جو جائزو
The Premium Stone Crusher Machine represents a highefficiency, heavyduty jaw crusher engineered for primary reduction of hard rock, گرينائيٽ, بيسالٽ, ۽ ٻيهر استعمال ٿيل ڪنڪريٽ. Its design prioritizes mechanical simplicity and durability to deliver reliable firststage crushing.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: وڏو کاڌو مواد (مخصوص داخل ٿيل طول و عرض تائين) وائبريٽنگ گرزلي فيڊر ۾ جمع ڪيو ويندو آهي (اختياري), جيڪو چيمبر جي لوڊشيڊنگ کي بهتر ڪرڻ لاءِ ڏنڊن کي پاس ڪري ٿو.
2. ڪرشنگ سائيڪل: مواد اندر داخل ٿئي ٿو, nonchoking crushing chamber where a steep nip angle and aggressive linear stroke apply compressive force against a fixed jaw plate.
3. خارج ٿيڻ: ڪٽيل مواد هيٺان خارج ٿيڻ واري نقطي تي نڪرندو آهي, with product size determined by the closedside setting (سي ايس ايس) کولہو جو, readily adjustable via hydraulic or mechanical shim systems.
ايپليڪيشن جو دائرو: اسٽيشنري کواري ٻوٽن لاءِ مثالي, وڏي پيماني تي کني آپريشن, and major infrastructure project sites requiring consistent, hightonnage production of base materials (مثال, 06”, 08” aggregate).
اهم حدون: Not designed for ultrafine grinding or as a tertiary crusher. وڌ ۾ وڌ فيڊ سائيز ۽ گنجائش ماڊل جي وضاحتن سان پابند آهن. Performance with highly abrasive but noncompressive materials (مثال, ڪجهه پٿر) may accelerate wear compared to compressive rock.
3. بنيادي خاصيتون
HeavyDuty فريم تعمير | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي) بهتر دٻاء جي ورڇ | آپريشنل فائدا: سائيڪل جي لوڊشيڊنگ تحت فريم ٿڪڻ جي ڀڃڪڙي کي ختم ڪري ٿو; سڀني اجزاء لاء مستحڪم پليٽ فارم مهيا ڪري ٿي | ROI اثر: وڌايل ساخت جي زندگي کان ٻاهر 15+ عام آپريشن هيٺ سال, وقت کان اڳ سرمائي جي متبادل کي ختم ڪرڻ.
اصلاحي ڪرشنگ چيمبر جاميٽري | ٽيڪنيڪل بنياد: Computermodeled kinematics and nip angle design | آپريشنل فائدا: بهتر گھٽتائي جي تناسب لاءِ interparticle کرشنگ کي وڌايو; سليبي پيداوار کي گھٽائي ٿو; minimizes direct wear on jaw dies | ROI اثر: تائين 15% higher throughput per kWh consumed based on field data; more uniform wear extends jaw plate life by an estimated 20%.
هائيڊولڪ ٽوگل & ترتيب ڏيڻ وارو نظام | ٽيڪنيڪل بنياد: ڊبليڪٽنگ هائيڊولڪ سلنرز روايتي ميخانياتي ٽوگل پليٽ کي تبديل ڪن ٿا | آپريشنل فائدا: محفوظ ڪري ٿو, دستي مداخلت کان بغير رڪاوٽن جي تيزيء سان صاف ڪرڻ; allows remote adjustment of CSS for product control | ROI اثر: Reduces downtime from tramp metal events from hours to minutes; allows quick adaptation to changing product specs without stopping feed.
HighInertia Flywheels & مضبوط سنسڪرت شافٽ | ٽيڪنيڪل بنياد: Precisely calculated rotational mass to sustain momentum through the crushing stroke | آپريشنل فائدا: بجلي جي طلب جي چوٽي کي هموار ڪري ٿو, reducing cyclic load on the drive motor; ensures consistent crushing force even under variable loading | ROI اثر: Protects motor from burnout, lowers demand charges on power supply; enables use of standard highefficiency motors.
EasyAccess Maintenance Design | ٽيڪنيڪل بنياد: Modular component layout with dedicated service platforms (اختياري) | آپريشنل فائدا: All routine inspection points (toggle system, بيئرنگ هائوسنگ) are accessible without major disassembly | ROI اثر: Reduces planned maintenance service time by approximately 30%, مزدورن جي خرچن کي گھٽائڻ ۽ پلانٽ جي دستيابي کي وڌائڻ.
CorrosionResistant Component Finishing | ٽيڪنيڪل بنياد: Industrialgrade protective coatings on internal frames and critical fasteners | آپريشنل فائدا: Protects against moisture and abrasive dust ingress in harsh environments | ROI اثر: Preserves asset value and resale potential; prevents corrosionrelated seizure of adjustment mechanisms.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | Industry Standard for Comparable Jaw Crushers | پريميئم پٿر Crusher مشين حل | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي (اپٽائم)| ~92% (incl. رٿيل & اڻ رٿيل اسٽاپ) |>95% based on telemetry data from installed units| +3.3% Production Time |
| ٽين في MWh| 180 220 tons/MWh for hard granite| 235 250 tons/MWh demonstrated in field trials| +10% سراسري. توانائي جي ڪارڪردگي |
| ڪپڙا پارٽ لائف (جبلن جي پليٽ)| انتهائي متغير; سراسري. 120k tons in abrasive rock| Consistent achievement of 140k+ tons in same material| +16% سراسري. خدمت زندگي |
| CSS ترتيب ڏيڻ جو وقت| 12 ڪلاڪ (mechanical shim system)| <15 منٽ (معياري هائيڊولڪ سسٽم)| ~85% Faster Adjustment |
| Noise Emission at 1m| عام طور تي 108112 ڊي بي(اي)| انجنيئر ٿيل ملفوظات & damping achieve ≤105 dB(اي)| ~37 dB(اي) گھٽتائي |
5. ٽيڪنيڪل وضاحتون
ماڊل رينج جي گنجائش: کان 350 MTPH کان 1,200 MTPH, depending on feed material density and crushability index.
فيڊ کولڻ: Sizes from 900mm x 600mm up to 1,300mm x 1,000mm.
بجلي جي گهرج: Driven by standard TEFC electric motors ranging from 75 kW کان 160 ڪلواٽ. Motor starter not included.
مواد جي وضاحت: اعلي طاقت جو ٺهيل اسٽيل فريم (ASTM A36). Highgrade cast steel swing jaw body. مينگنيز اسٽيل جوڙو مري ٿو (14% /18% اختياري). Forged alloy steel eccentric shaft with precisionmachined bearings.
جسماني طول و عرض (عام ماڊل): لڳ ڀڳ. ڊگھائي: ~7 م; ويڪر: ~ 3 م; اوچائي: ~ 3 م (فيڊر کان سواء & خارج ڪرڻ وارو).
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. Dust seals rated for IP66 protection against particulate ingress.
_(MTPH = Metric Tons Per Hour)_
6. درخواست جا منظر
گرينائيٽ ڪواري توسيع پروجيڪٽ
چيلنج: A southeastern US quarry needed to increase primary capacity by 40% but faced space constraints and a limited capital budget for foundational work.
حل: Implementation of a single highcapacity Premium Stone Crusher Machine with a deepchamber configuration replaced two older units.
نتيجا: Achieved required throughput increase within existing footprint. Energy consumption per ton dropped by an estimated $0.$12/ton due to higher efficiency plantwide availability increased by $4$%.
Major Highway Infrastructure Contractor
چيلنج: Onsite crushing of excavated rock was plagued by frequent uncrushable material (rebar remnants), causing daily downtime for manual clearing on their previous crusher.
حل: Deployment of the Premium Stone Crusher Machine equipped with the automatic hydraulic toggle release system.
نتيجا: Blockage clearance events were resolved remotely in under two minutes versus an average of $90$ minutes previously Project completed ahead schedule saving an estimated three weeks of idle equipment labor costs
Aggregate Producer Processing Variable Feed
Challenge Fluctuations between hard river gravel soft limestone were causing rapid uneven wear on jaw plates leading unpredictable maintenance cycles
Solution Installation was paired with operator training regular CSS adjustments via hydraulic system match feed characteristics
Results Achieved more consistent product gradation across material types extended average wear part life by documented reduced annual consumables spend
7 تجارتي خيالات
Pricing is structured across three core tiers based on capacity size support package inclusion
Base Equipment Tier Includes crusher motor v belts basic tool kit lubrication system factory commissioning Field installation not included
Production Ready Tier Adds integrated motor starter control panel pre fabricated maintenance platforms one year parts warranty excluding wear items
Premium Service Tier Encompasses full plant design support extended five year structural warranty optional financing lease arrangements through partner institutions
Optional Features Vibrating Grizzly Feeder VGF Automatic Lubrication System ALC Dust Suppression Spray System Rock Breaker Mounting Package Telematics Remote Monitoring Module
Service Packages Available Annual Inspection Contracts Critical Spares Kits On Site Technician Training Programs Turnkey Installation Project Management
8 FAQ
What is the lead time delivery typical order Lead times range from weeks depending model complexity current production schedule confirmed upon order placement
Can this crusher be integrated into my existing plant conveyor system Yes standard discharge heights belt widths are designed common industry layouts Engineering drawings provided facilitate integration planning your contractors
How does warranty coverage work The standard warranty covers manufacturing defects major structural components years Wear parts jaw plates liners are consumable items covered separate wear part guarantee programs specific conditions
What training provided operators maintenance staff Comprehensive operational manuals video guides included We recommend minimum two day site technician training course covers safe operation routine maintenance troubleshooting procedures available purchase
Are financing options available Yes we work several equipment finance companies offer competitive lease rental purchase plans tailored cash flow requirements typical terms range months
