پريميئم Jc5000 Jaw Crusher پرائيويٽ ليبل ٺاھيندڙ
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع بند وقت توهان جي پروجيڪٽ جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, پرائمري ڪرشنگ هڪ نازڪ رڪاوٽ آهي جتي ناڪامي قيمت ۾ دير ٿي ويندي آهي. عام چئلينج شامل آهن:
زيادتي پائڻ & Spare Parts Costs: Premature failure of jaw dies and components due to poor material selection or design, بار بار جي اڳواڻي, expensive changeouts and parts inventory burdens.
اڻ شيڊول بند وقت: Unplanned stoppages from mechanical failures or blockages disrupt the entire downstream process, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ.
غير مطابقت رکندڙ ذريعي & پيداوار جي شڪل: Fluctuations in feed material cause capacity drops and poor product gradation, impacting secondary crusher efficiency and final product specification.
اعلي توانائي واپرائڻ: Inefficient crushing chambers and drive systems result in disproportionate power draw per ton of material processed.
سختي & بنيادي مسئلا: Equipment vibration and dynamic forces necessitate overengineered, costly foundations and can lead to longterm structural fatigue.
توهان ڪيئن چونڊيو هڪ پرائمري کولہو جيڪو پيش ڪيل ڪارڪردگي پيش ڪري ٿو, ملڪيت جي مجموعي قيمت کي گھٽائي ٿو, and provides the structural integrity for decades of service? The solution requires engineering focused on durability, ڪارڪردگي, and operational simplicity.
2. پيداوار جو جائزو
پريميئم JC5000 هڪ ڳري ڊيوٽي آهي, Singletoggle jaw crusher انجنيئرڊ اعليٰ صلاحيت واري پرائمري ڪرشنگ لاءِ ڊيمانڊ مائننگ ۾, کوٽڻ, ۽ وڏي پيماني تي تعميراتي ايپليڪيشنون. Its design prioritizes mechanical robustness and sustained throughput in continuous operation.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: وڏو رن آف مائن يا ڪوارريرن مواد (1300mm تائين) اونهي ۾ هدايت ڪئي وئي آهي, غير ڇڪڻ واري ڪرشنگ چيمبر.
2. ڇڪڻ وارو عمل: هڪ هاءِ انرٽيا فلائي وهيل متحرڪ جبل تي هڪ جارحتي بيضوي حرڪت هلائي ٿو, مواد کي گھٽائڻ لاءِ شديد compressive قوت لاڳو ڪرڻ.
3. خارج ٿيڻ & صفائي: The optimized discharge setting allows crushed material to exit freely without restriction, while the hydraulic toggle system provides instant unblocking capability.
4. پيداوار پهچائڻ: Sized product is discharged onto the primary conveyor for transport to the next stage of processing.
ايپليڪيشن جو دائرو: سخت پٿر لاء مثالي (گرينائيٽ, بيسالٽ), لوهه, ۽ abrasive مجموعا. اسٽيشنري ٻوٽن ۽ وڏي موبائيل ٽريڪ ٿيل سيٽ اپ لاءِ موزون.
حدون: Not designed for recycling applications with high levels of rebar or tramp metal without appropriate prescreening protection. Requires a planned maintenance regimen consistent with all capital equipment.
3. بنيادي خاصيتون
HeavyDuty رولر بيئرنگ اسيمبلي | ٽيڪنيڪل بنياد: Spherical selfaligning roller bearings on both eccentric shaft and swing jaw | آپريشنل فائدا: Handles high radial and thrust loads with minimal friction; supports sustained high horsepower input | ROI اثر: Proven bearing life exceeding 24,000 hours reduces replacement frequency by an estimated 40% versus standard bearings.
هائيڊولڪ ٽوگل & ترتيب ڏيڻ وارو نظام | ٽيڪنيڪل بنياد: Integrated hydraulic cylinder replaces conventional mechanical toggle plates | آپريشنل فائدا: Enables remote adjustment of crusher setting for product size changes and provides safe, rapid clearing of stalled chambers | ROI اثر: Reduces downtime for clearing blockages from hours to minutes; eliminates manual shim adjustments.
جڙيل ايڪنٽري شافٽ & Robust Frame | ٽيڪنيڪل بنياد: Highstrength alloy steel shaft; stressrelieved fabricated steel frame with reinforced ribs | آپريشنل فائدا: Withstands peak shock loads from uncrushable material; maintains alignment under maximum load conditions | ROI اثر: Eliminates risk of catastrophic shaft failure; foundation costs can be reduced by up to 15% due to superior dynamic stability.
اصلاحي ڪرشنگ چيمبر جاميٽري | ٽيڪنيڪل بنياد: Computermodeled kinematics ensure steep nip angle and deep vertical chamber profile | آپريشنل فائدا: Promotes aggressive bite and efficient reduction throughout the cycle; minimizes bridging and enhances throughput per stroke | ROI اثر: فيلڊ ڊيٽا هڪ مسلسل ڏيکاري ٿو 812% increase in tons per hour compared to previousgeneration designs with equivalent power.
EasyMaintenance Design Philosophy | ٽيڪنيڪل بنياد: Symmetrical frame design allows reversible mounting of jaw dies; accessible grease lines and centralized lube points | آپريشنل فائدا: Extends wear part life by utilizing both ends of jaw dies; simplifies routine servicing tasks for technicians | ROI اثر: Reduces liner inventory requirements; cuts planned maintenance time by an estimated 30%.
HighInertia Flywheels | ٽيڪنيڪل بنياد: Precisely balanced heavyduty flywheels store kinetic energy during each cycle | آپريشنل فائدا: Smoothes out power demand peaks, ensuring consistent crushing force even under variable feed conditions | ROI اثر: ڊرائيو حصن کي جھٽڪو لوڊ کان بچائيندو آهي; contributes to lower overall specific energy consumption (kWh/ٽن).
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (تقابلي ڪلاس) | پريميئم JC5000 حل | فائدو (% سڌارو) |
|||||
| جيو مرڻ جي زندگي (ابراھيندڙ پٿر)| ~450,000 MT | تائين 600,000 ايم ٽي | +33% |
| دستيابي (اپٽائم %) | 9092% | Consistently above 95% | +35% |
| مخصوص توانائي واپرائڻ | ~0.85 kWh/ton | جيترو گھٽ 0.78 kWh/ٽن | 8% |
| Throughput @ CSS 200mm | ~750 MT/h | ~850 MT/h | +13% |
| Major Bearing Service Life | ~18,000 hours | >24,000 ڪلاڪ | +33% |
5. ٽيڪنيڪل وضاحتون
فيڊ کولڻ: 1300mm x 1000mm (51" x 40")
وڌ ۾ وڌ فيڊ سائيز: Up to 1100mm (43")
بند ٿيل پاسي جي سيٽنگ جي حد: 150 300ايم ايم (6" 12")
گنجائش جي حد (مواد جي لحاظ کان مختلف آهي & سي ايس ايس): تائين 1100 MTPH
ڊرائيو پاور جي گهرج: 200 ڪلواٽ / ڪلوواٽ تائين جا اختيار موجود آهن
ڪل وزن (صرف کولہو): Approximately kg
اهم مواد جي وضاحت: Forged EN24/S155Cr3 Eccentric Shaft; HighStrength Fabricated Steel Main Frame; Manganese Steel Jaw Dies (14%,18%,22% دستياب).
آپريٽنگ جي درجه حرارت جي حد: 20°C کان +45°C (4°F کان +113°F) مناسب سڻڪ سان.
6. درخواست جا منظر
Hard Rock Quarry Expansion – Australia
چيلنج: هڪ گرينائيٽ کوٽائي جي ضرورت آهي ته پرائمري سرڪٽ جي ذريعي وڌڻ لاء % but was constrained by existing foundation limits and high wear costs on their legacy crusher.
Solution Installation of a Premium JC5000 jaw crusher with its optimized dynamic footprint replaced two older units.
حاصل ڪيل نتيجا a % increase in base layer production while reducing specific liner cost per ton by %. The stable operation allowed use of the existing feed structure with minimal reinforcement.
Iron Ore Primary Crushing – West Africa
Challenge Severe abrasion causing swing jaw bearing failures every months at a remote site logistics nightmare), coupled with excessive energy costs.
Solution Deployment of the JC5000 with its heavyduty roller bearing assembly optimized chamber geometry
Results Bearing service life extended beyond months eliminating two major changeouts per year Plant energy monitoring showed a % reduction in specific power consumption translating directly lower diesel generator fuel costs
7 تجارتي خيالات
The Premium JC5000 is offered as capital equipment within established global pricing tiers based on final configuration
Base Configuration Includes crusher motor motor mounts flywheel guards basic tool kit Optional Features Hydraulic setting adjustment package automated grease lubrication system wear monitoring sensors various manganese steel grades special protective coatings
Service Packages Tiered offerings from basic commissioning supervision comprehensive multiyear planned maintenance agreements including parts kits financing Options Available through partnered financial institutions covering leasetoown operating leases traditional purchase structures tailored project finance
8 FAQ
JC5000 لاءِ بنيادي ضرورتون ڇا آهن?
Detailed dynamic load drawings are provided Our design distributes forces effectively but a sitespecific civil engineering review is mandatory We supply all necessary interface data
Can this crusher handle very wet sticky material?
While capable modifications like steeper nip angles specific liner profiles can be specified However highly claybound material may require prescreening scalping for optimal performance
What is the expected delivery lead time?
Standard configurations typically have lead time between weeks subject current order book confirmation Customized builds require additional engineering time
Do you provide wear parts after purchase?
Yes we maintain full OEM spare parts support including genuine manganese dies bearings other critical components ensuring original performance specifications are maintained
Is operator training included?
Comprehensive onsite training covering operation daily checks routine maintenance troubleshooting is included standard commissioning package
ڪهڙي وارنٽي لاڳو ٿئي ٿي?
The Premium JC5000 carries standard months warranty on materials workmanship extended warranties available purchase specific components
