Premium Crushing And Screening Equipment Company
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, the core challenges in material reduction often stem from inefficient primary crushing. عام درد جون پوائنٽون شامل آهن:
سار سنڀال لاءِ اضافي وقت: Frequent liner changes and unplanned repairs on your primary crusher halt your entire processing line, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ.
نامناسب فيڊ جي سائز جي گھٽتائي: Variable feed material causes chokefeeding or erratic performance, leading to downstream bottlenecks in your secondary and tertiary circuits.
اعلي آپريشنل خرچ: Soaring energy consumption per ton of processed material and premature wear part failure directly impact your bottomline profitability.
محدود لچڪدار & اسڪاليبلٽي: A fixed crushing solution cannot adapt to changing feed materials or increased production targets without significant capital reinvestment.
Is your primary crushing station the bottleneck in your operation? ڇا ٿيندو هڪ 1520% reduction in costperton mean for your annual budget? The solution lies in specifying a highperformance, reliable primary crushing station engineered for maximum uptime and efficiency.
2. پيداوار جو جائزو: PRIMARY CRUSHING STATION
A Primary Crushing Station is a complete, semifixed or modular system designed for the first stage of size reduction in quarrying, کان کني, and largescale construction applications. Its function is to accept runofmine or blasted feed material (up to 1000mm+) and reduce it to a conveyable size for transport to downstream processing.
آپريشنل ڪم فلو:
1. کاڌو & پري اسڪريننگ: Dump trucks deposit material into a robust vibrating grizzly feeder (وي جي ايف ايف وي جي ايف).
2. ابتدائي گھٽتائي: The VGF scalps fines and directs oversize material into a highcapacity jaw crusher or gyratory crusher for initial compression breaking.
3. مواد سنڀالڻ: Crushed product is discharged onto a main conveyor belt system for transport to the next stage of processing.
ايپليڪيشن جو دائرو: Ideal for hightonnage hard rock (گرينائيٽ, بيسالٽ), ٻرندڙ معدنيات, and recycled concrete operations requiring throughput from 500 ختم ڪرڻ 2,500 tph.
حدون: Not suitable as a standalone solution where final product specification is required; must be integrated with secondary/tertiary crushing and screening circuits. Site requires adequate space for setup and feed access.
3. بنيادي خاصيتون
Patented Quarry Jaw Design | ٽيڪنيڪل بنياد: آپٽمائزڊ ڪينيميٽيڪس & reinforced chamber geometry | آپريشنل فائدا: Achieves higher reduction ratios with lower wear rates, minimizing frequency of liner changes | ROI اثر: Reduces wear part inventory costs by an estimated 18% and increases crusher availability
HeavyDuty Modular Base Frame | ٽيڪنيڪل بنياد: اڳواٽ انجنيئر, bolttogether substructure with integral walkways | آپريشنل فائدا: Enables faster site installation and future relocation without heavy fabrication work | ROI اثر: تائين انسٽاليشن جي وقت کي گھٽائي ٿو 40%, accelerating timetoproduction
Intelligent Variable Speed Feeder Control | ٽيڪنيڪل بنياد: PLCdriven VGF with loadsensing technology | آپريشنل فائدا: Automatically regulates feed rate to prevent crusher overload (choke) or underutilization (starve) | ROI اثر: Optimizes power draw, improving energy efficiency by up to 12% and maximizing throughput
Integrated Dust Suppression System | ٽيڪنيڪل بنياد: Strategically placed nozzle arrays with solenoid control tied to crusher operation | آپريشنل فائدا: Actively suppresses dust at key transfer points only when needed, conserving water | ROI اثر: Ensures regulatory compliance while reducing water consumption by approximately 30%
مرڪزي گريسنگ & Lube Station | ٽيڪنيڪل بنياد: Singlepoint connection for automated lubrication of all major bearings | آپريشنل فائدا: محفوظ ڪرڻ جي اجازت ڏئي ٿو, routine maintenance from one location in under 15 منٽ | ROI اثر: Enhances bearing life by ensuring consistent lubrication, preventing costly failures
HighStrength Discharge Conveyor | ٽيڪنيڪل بنياد: Channel frame design with impact bars at loading zone | آپريشنل فائدا: Withstands continuous heavy loads and direct impact from crushed discharge | ROI اثر: Reduces belt damage and spillage, lowering conveyor maintenance costs
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | Our Primary Crushing Station Solution | دستاويزي فائدو |
| : | : | : | : |
| دستيابي (مقرر ڪيل وقت) | 8892% | 95%+| +47% سڌارو |
| قيمت في ٽون (لباس جا حصا) | بيس لائين (100%)| 85%| 15% گھٽتائي |
| تنصيب & ڪم ڪرڻ جو وقت| 810 هفتو| 56 هفتو| ~40% Faster Deployment |
| توانائي جو واھپو (kWh/ٽن)| پٿر جي قسم جي لحاظ کان مختلف آهي| تائين 12% هيٺيون| Verified by field telemetry |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف)| ~ 1,200 ڪلاڪ| >1,600 ڪلاڪ| +33% Reliability Increase |
5. ٽيڪنيڪل وضاحتون
کولہو جو قسم: HeavyDuty Single Toggle Jaw Crusher
فيڊ کولڻ: 1,400mm x 1,200mm (55" x 47")
وڌ ۾ وڌ فيڊ سائيز: 1,000ايم ايم (39")
بند طرف سيٽنگ (سي ايس ايس) حد: 150mm 300mm (6" 12")
گنجائش جي حد: تائين 900 1,200 tph (مواد جي کثافت تي منحصر آهي & سي ايس ايس)
ڊرائيو پاور: Tier IV Final / Stage V compliant dieselelectric or direct electric drive options; 200 kW main crusher motor.
Structural Fabrication: Hightensile steel plate with abrasionresistant liners at critical wear points.
Station Footprint (ايل ايڪس ڊبليو): Approximately 28m x 8m (92' x 26').
آپريٽنگ جي درجه حرارت جي حد: 25°C کان +45°C (13°F کان +113°F) with appropriate fluid specifications.
6. درخواست جا منظر
گرينائيٽ ڪواري توسيع پروجيڪٽ
Challenge A granite producer needed to increase plant throughput by 35% but was constrained by an aging primary crusher causing 10 hours of weekly unplanned downtime.
Solution Implementation of our modular Primary Crushing Station with the patented jaw design and intelligent feeder control.
Results Station commissioned in 5 هفتا. جي مسلسل throughput حاصل 950 tph with availability exceeding 96%. Costperton reduced by 18%, paying back the investment in under 14 مهينا.
LargeScale Infrastructure Development
Challenge A civil engineering contractor required a temporary highvolume crushing solution for processing excavated basalt on a major highway project, with strict dust control regulations.
Solution Deployment of a mobileprimarycrusherconfigured station with integrated dust suppression and quickrelocation capability.
Results The station processed over 2 million tons of material onsite across three different project phases. Dust emissions remained within compliance limits without slowing production, eliminating offsite hauling costs.
7. تجارتي خيالات
Our Primary Crushing Stations are offered in three capabilitybased tiers:
Essential Tier: Highreliability core system ideal for consistent feed materials. Base pricing structured around required throughput capacity.
ڪارڪردگي جو درجو: Includes advanced features like intelligent feeder control, automated lubrication,and enhanced dust suppression for operations targeting optimal costperton.
Elite Tier: Fully customized stations with premium components,surge capacity design,and predictive maintenance telemetry integration for megaprojects.
Optional features include onboard power generation sets,magnet systems for tramp metal removal,and heated operator stations.Service packages range from basic commissioning support to comprehensive Planned Maintenance Agreements covering parts,محنت,and scheduled inspections.Financing options include capital lease agreements,tailored rentaltoown structures,and projectbased financing through accredited partners.
8. FAQ
Q1 Is this Primary Crushing Station compatible with my existing secondary plant?
A Yes.The discharge conveyor speed heightand load capacity are engineered during specificationto match your downstream receiving hopper or screen feed conveyor ensuring seamless integration.
Q2 What is the expected operational impact during liner changes?
A Our jaw design features hydraulic setting adjustmentand reversible liners.Field data shows liner changeout can be completed typically within one standard shift minimizing production loss comparedto older designs requiring longer downtime
Q3 Are there financing options available that alignwith our project cash flow?
A Yes.We offer several commercial structures including operating leases that preserve capitaland milestonebased payment plans tiedto commissioningand performance verification
Q4 How does the intelligent feeder control handle highly variable feed material?
A The PLC system monitors crusher power drawin realtime automatically slowingor speedingthe feeder tomaintain optimal chamber loading This protects the crusherfrom tramp metal eventsand mitigates the effectsof size variation
Q5 What trainingis providedfor our maintenance crew?
A Comprehensive trainingis included covering daily inspections routine maintenance proceduresand wear part replacement protocols Documentation includes detailed manualsand troubleshooting guides
