پريميئم 250 300tph پٿر کرشنگ پلانٽ Oem فئڪٽري
1. PAINPOINT driven اوپننگ
ڇا توهان هڪ اعلي حجم مجموعي آپريشن کي منظم ڪري رهيا آهيو ۽ مسلسل رڪاوٽن کي منهن ڏئي رهيا آهيو جيڪي منافعي کي ختم ڪن ٿا? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, هڪ 250300 tph crushing plant is the backbone of production, yet common operational challenges persist. These include inconsistent feed causing crusher chokeups and unplanned downtime; excessive wear part costs from suboptimal crushing chambers; تيز توانائي واپرائڻ في ٽين پروسيس ٿيل; difficulty meeting strict aggregate gradation specifications; and logistical complexities in plant setup and relocation. The cumulative effect is measurable: every hour of unscheduled downtime can mean over 250 tons of lost production, directly impacting project timelines and contract fulfillment. توهان ڪيئن حاصل ڪندا قابل اعتماد, hightonnage output while controlling operational costs and maintaining product quality? حل هڪ مقصد انجنيئر ۾ آهي Premium 250300tph Stone Crushing Plant designed from the ground up for maximum uptime and efficiency.
2. پيداوار جو جائزو
هي حل هڪ مڪمل آهي, اسٽيشنري يا نيم موبائل 250300tph Stone Crushing Plant, engineered as a turnkey system for largescale quarrying, کان کني, ۽ اهم بنيادي ڍانچي منصوبن. ٻوٽي پرائمري لاء ترتيب ڏني وئي آهي, ثانوي, and tertiary crushing stages to produce precisely graded aggregates (05ايم ايم, 510ايم ايم, 1020ايم ايم, 2031.5ايم ايم, وغيره). Its operational workflow is streamlined: 1) Primary jaw crusher reduces large feed (≤750mm) to ≤200mm; 2) Material is screened and conveyed to secondary cone crushers for further reduction; 3) Final shaping and cubicity are achieved in tertiary crushers (مخروط يا اثر); 4) Multipledeck screens precisely separate final products; 5) Integrated dust suppression maintains environmental compliance. This plant is suited for processing hard rock (گرينائيٽ, بيسالٽ) and abrasive materials but requires professional engineering for highly sticky or claybound feeds.
3. بنيادي خاصيتون
ذھني ڪرشنگ چيمبر ڊيزائن | ٽيڪنيڪل بنياد: CADoptimized جاميٽري & ڪنيميٽيڪس | آپريشنل فائدا: وڌ ۾ وڌ interparticle ڪرشنگ, سليبي پيداوار کي گھٽائي ٿو, ensures consistent cavity wear | ROI اثر: تائين 15% longer wear part life, reduced changeout frequency & labor costs
HeavyDuty Vibrating Feeder with PreScreening | ٽيڪنيڪل بنياد: Grizzly section removes fines before primary crusher | آپريشنل فائدا: Eliminates primary crusher chokeups, increases effective capacity | ROI اثر: Prevents costly downtime events & improves overall system throughput by 812%
مرڪزي PLC خودڪار نظام | ٽيڪنيڪل بنياد: پروگرام قابل منطق ڪنٽرولر ٽچ اسڪرين HMI سان | آپريشنل فائدا: سنگل پوائنٽ شروع/اسٽاپ تسلسل مانيٽرنگ کي فعال ڪري ٿو, realtime alarm diagnostics, & remote performance tracking | ROI اثر: Reduces manpower requirements for operation & enables proactive maintenance scheduling
HighEfficiency Cone Crushers with Hydroset Control | ٽيڪنيڪل بنياد: هائيڊولڪ ترتيب & overload protection system | آپريشنل فائدا: Allows onthefly CSS adjustment for product gradation changes & automatic tramp iron release | ROI اثر: Minimizes noncrushable material damage events & maintains precise product specs without stopping
Modular Skid/Frame Construction | ٽيڪنيڪل بنياد: اڳي گڏ ٿيل ماڊلز سان گڏ مربوط ويڪرا & سار سنڀال پليٽ فارم | آپريشنل فائدا: Significantly reduces site installation time & improves worker safety during maintenance | ROI اثر: Cuts civil works and erection costs by an estimated 30%, وقت جي پيداوار کي تيز ڪرڻ
ڳوڙهي ڊسٽ سپپريشن سسٽم | ٽيڪنيڪل بنياد: Strategically placed nozzles with solenoid valve control at transfer points | آپريشنل فائدا: Effectively controls airborne particulate without oversaturating material | ROI اثر: Ensures continuous compliance with environmental regulations, ڏنڊ ۽ ڪم بند ڪرڻ کان پاسو ڪرڻ
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (250300tph پلانٽ) | Premium OEM Solution (This Plant) | فائدو (% سڌارو) |
| : | : | : | : |
| مجموعي دستيابي | ~8588% (رٿيل + غير منصوبا بند وقت) | 9294% (فيلڊ ڊيٽا جي تصديق ڪئي وئي) | +5% جي طرف +7% وڌيڪ پيداوار ڪلاڪ |
| توانائي واپرائڻ في ٽين| ~ 1.8 2.1 kWh/t for hard rock| 1.6 1.75 kWh/t (نظام اصلاحي)| ~1015% lower operating cost |
| لباس جي قيمت في ٽون (پرائمري)| $0.08 $0.12 / t| $0.065 $0.095 / t| تائين 20% گھٽتائي ممڪن |
| Average Setup Time| 46 weeks for full commissioning| 2.5 4 هفتا (ماڊلر ڊيزائن)| ~ 30٪ تيزيءَ سان لڳائڻ |
| Final Product Cubicity Index| وڏي پيماني تي مختلف آهي; اڪثر 85% ڪعبي (tertiary stage)| Superior product value for asphalt/concrete |
5. ٽيڪنيڪل وضاحتون
ڊزائين ڪيل صلاحيت: جي مستحڪم پيداوار 250 - 300 metric tons per hour of finished aggregate.
کاڌ خوراڪ جي ماپ: وڌ ۾ وڌ لوڻ جي ماپ ≤750mm.
پرائمري کولہو: سخت جبڑے کولہو (مثال, PE900x1200), طاقت جي درجه بندي 132160 ڪلواٽ.
ثانوي / ثانوي Crushers: Multicylinder hydraulic cone crushers (مثال, ايڇ پي سي 315), ڪل نصب طاقت تائين 400 ڪلواٽ.
اسڪريننگ: Multideck vibrating اسڪرين (مثال, 3YK3072), total area ≥21m².
ڪنويرز: Belt width B1000B1200 mm, with impact beds at loading points.
Electrical System: Total connected power ~800 – 1000 kVA; voltage customizable to regional standards (380V/50Hz, 460V/60Hz).
اهم مواد جي وضاحت: اعلي طاقت اسٽيل فريم; مينگنيز اسٽيل پائڻ واري لائنر (14%18%); Imported heavyduty bearings & مهر.
ماحولياتي آپريٽنگ رينج: Designed for ambient temperatures from 20°C to +45°C with appropriate options.
6. درخواست جا منظر
Highway Construction Consortium Project
چيلنج: Required consistent supply of >280tph of highspecification aggregates (multiple grades) for a toll road project under tight schedule penalties.
حل: Implementation of a turnkey Premium OEM Stone Crushing Plant with tertiary shaping stage.
نتيجا: Achieved average output of 290tph at >90% availability over 18 مهينا; met all gradation and flakiness index specifications without recrushing; project completed ahead of schedule.
وڏي گرينائيٽ ڪواري جي توسيع
چيلنج: Existing aging plant could not reliably exceed 220tph,causing backlog,and had prohibitive maintenance costs.
حل: Installation of this new Premium OEM Stone Crushing Plant as a parallel production line,focusing on energy efficiency.
نتيجا: New line operates at 295tph with 18% lower energy cost per ton compared to old line;modular design allowed installation during ongoing quarry operations.
7.تجارتي خيالات
Pricing for a complete Premium OEM Stone Crushing Plant is tiered based on configuration:
• بنيادي جوڙجڪ(primary+secondary+screening):Competitive capital investment focused on core reduction.
• Premium Configuration(+tertiary shaping+advanced automation):Higher initial investment delivering superior product shape&operational control&lower lifetime cost.
• Optional Features:مٽي encapsulation ڍڪڻ,mobile trackmounted primary unit,diesel generator backup package,specific wear liner alloys.
• Service Packages:Tiered offerings from basic commissioning&training to comprehensive annual maintenance contracts(AMCs)ضمانت وارن حصن جي دستيابي سان&ڪارڪردگي جاچ.
• Financing Options:The OEM factory can facilitate equipment financing or leasing structures through partner institutions,tailored to project cash flow requirements.
8.FAQ
ق:What if my feed material hardness changes after purchase?
اي:The hydroset adjustment on cone crushers allows you to modify the closedside setting(سي ايس ايس)and potentially the crushing chamber profile via liners to accommodate varying hardness while protecting the machine.
ق:آپريٽر ٽريننگ جي ڪهڙي سطح مهيا ڪئي وئي آهي?
A.Comprehensive training is included covering normal operation,مسئلو حل ڪرڻ,and safety procedures.We provide both onsite training during commissioningand classroom sessions at our facility.
Q.How does this plant handle electrical supply fluctuations common in remote sites?
A.The PLC system includes under/overvoltage protection.Critical components use premium drives with builtin protection.For extreme conditions,a dedicated generator backup package is recommended as an option.
Q.What are the typical lead times from order to commissioning?
A.For standard configurations lead time ranges from 16to24weeks exworks.Detailed project planning including foundation drawingsis provided immediately postorder to parallelize site preparation
Q.Are spare parts guaranteed to be available longterm?
A.As an OEM factory we maintaina perpetual inventoryof critical wear&mechanical partsfor all machinery we produce typically guaranteeinga minimumof10years parts support
Q.Can the plant be relocated if needed?
A.The modular skidded designis specifically engineeredfor relocation.Conveyor sectionscrusher modulesand screen towerscan be disassembledinto transportable units significantly reducing redeployment costs versus fixed foundations
