Oem Stone Crusher Plant Certificate
1. PAINPOINT driven اوپننگ
ڇا غير متوقع خرابيون ۽ متضاد پيداوار توهان جي مجموعي پيداوار واري شيڊول کي خراب ڪري رهيا آهن? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, a suboptimal crushing plant directly impacts the bottom line through excessive downtime, high perton operating costs, ۽ پروجيڪٽ جي آخري حدن کي وڃائي ڇڏيو. عام چئلينج شامل آهن:
اڻ شيڊول بند وقت: Component failures in critical crushers or feeders can halt operations for days, گم ٿيل آمدني ۽ محنت ۾ هزارين خرچ.
اعلي سار سنڀال خرچ: Poorly designed plants with difficult access points increase routine service time by 3040%, while nonstandard parts inflate inventory and repair expenses.
متضاد پيداوار جي درجه بندي: Fluctuations in final product size can lead to material rejection, requiring recrushing and wasting energy.
تيز لباس واري حصي جي تباهي: Improper chamber design or material flow accelerates wear on liners and blow bars, significantly increasing consumable costs per ton.
Inefficient Layout & وهڪري: Bottlenecks in material transfer between screening and crushing stages limit overall plant capacity, forcing you to run equipment below its potential.
Is your current setup a constant source of operational friction? What if your crushing plant could be a reliable, predictable asset engineered for maximum uptime and controlled costperton?
2. پيداوار جو جائزو: OEM Stone Crusher Plant
An OEM Stone Crusher Plant is a fully integrated, stationary or semimobile processing system designed for the primary, ثانوي, and tertiary reduction of quarried rock, درياهه جي پٿر, and recycled concrete into specified aggregate sizes. Engineered as a cohesive unit from a single Original Equipment Manufacturer (OEM), it ensures compatibility and optimized performance across all components.
آپريشنل ڪم فلو:
1. پرائمري فيڊنگ & ڪِرڻ: Runofquarry material is consistently fed via a vibratory grizzly feeder to a primary jaw crusher for initial size reduction.
2. ثانوي پروسيسنگ & اسڪريننگ: Crushed material is conveyed to a secondary cone or impact crusher. A closedcircuit system with a sizing screen separates finished product from oversize material for recirculation.
3. آخري ترتيب & ذخيرو ڪرڻ: Correctly sized aggregate is sorted via screens into final product fractions (مثال, 05ايم ايم, 520ايم ايم) ۽ مقرر ٿيل ذخيرن تائين پهچايو.
ايپليڪيشن جو دائرو: تعميراتي مجموعن جي اعلي حجم جي پيداوار لاء مثالي (روڊ جو بنياد, ڪنڪريٽ جو پٿر, اسفالٽ چپس) in quarrying, کان کني, and large infrastructure projects.
حدون: Not suitable for portable/mobile contract crushing requiring frequent relocation. Maximum feed size and hardness are constrained by the modelspecific design of the primary crusher.
3. بنيادي خاصيتون
Unified OEM Control System | ٽيڪنيڪل بنياد: Centralized PLC with integrated motor management | آپريشنل فائدا: Your operators monitor and control the entire plant flow from a single panel, simplifying startup/shutdown sequences and fault diagnosis | ROI اثر: Reduces system commissioning time by up to 25% and minimizes operator errorrelated stoppages
Optimized Chassis & پيادل رستا | ٽيڪنيڪل بنياد: Structural analysis for load distribution and safe personnel access | آپريشنل فائدا: Provides maintenance crews with 360degree safe access to all lubrication points, wear part inspection panels, and conveyor drives | ROI اثر: Cuts scheduled maintenance duration by an average of 35%, enhancing planned availability
HeavyDuty Vibratory Feeder with Grizzly Section | ٽيڪنيڪل بنياد: Controlled vibration frequency/amplitude paired with rugged grizzly bars | آپريشنل فائدا: Ensures steady, regulated feed to the primary crusher while scalping out fine natural material to bypass unnecessary crushing | ROI اثر: Increases primary crusher efficiency by reducing cavity wear from fines and can boost throughput by 1015%
ClosedCircuit Crushing & Screening Loop | ٽيڪنيڪل بنياد: Recirculating conveyor returning oversize material from screen decks back to the secondary crusher | آپريشنل فائدا: Guarantees precise control over final product size specification without manual intervention | ROI اثر: Eliminates product waste due to offspec material; فيلڊ ڊيٽا ڏيکاري ٿو a 98% consistency rate in gradation
AbrasionResistant Material Conveying | ٽيڪنيڪل بنياد: Chevron pattern belts with impact beds at loading points and sealed bearings | آپريشنل فائدا: Minimizes spillage and belt wear from sharp aggregate edges at transfer points | ROI اثر: Extends conveyor belt service life by approximately 20%, lowering longterm component replacement costs
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (NonOEM/Modular) | OEM Stone Crusher Plant Solution | فائدو (% سڌارو) |
| : | : | : | : |
| Planned Availability | ~ 85% (mixedvendor integration issues) | 94%+ (engineered compatibility) | >10% واڌارو |
| ڪپڙا پارٽ لائف (لينر)| متغير; often nonoptimized geometry| Consistent lifecycle; chamberdesigned parts| تائين 25% ڊگھي زندگي |
| توانائي واپرائڻ في ٽين| Higher due to potential flow restrictions| Optimized motor sizing & material flow path| دستاويز ٿيل 812% گھٽتائي |
| مطلب مرمت جو وقت (ايم ٽي آر)| Extended due to part sourcing complexity| Standardized parts inventory & clear manuals| اندازي مطابق 30% Faster Repair |
| فوٽ پرنٽ جي ڪارڪردگي| Often larger due to nonintegrated layout| Compact design with preplanned flow logic| تائين 15% پيرن جو ننڍو نشان |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 150 TPH کان 600+ TPH فائنل پيداوار جي پيداوار.
بجلي جي گهرج: ڪل ڳنڍيل لوڊ عام طور تي وچ ۾ 350 ڪلواٽ 800 kW ترتيب تي منحصر ڪري ٿو; requires dedicated industrial power supply (400V/50Hz يا 480V/60Hz معيار).
مواد جي وضاحت: تائين compressive طاقت لاء انجنيئر 350 ايم پي اي. Primary crusher jaws and secondary mantles/liners constructed from Mnsteel alloy (18%22% منگني).
جسماني طول و عرض (Example for 250 TPH پلانٽ): Approximate length: 35م; ويڪر: 18م; اوچائي (وڌ ۾ وڌ): 12م. Foundation requirements provided in detailed civil engineering drawings.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. Dust suppression system included as standard; sound enclosures available as an option to meet local regulations.
6. درخواست جا منظر
گرينائيٽ ڪواري آپريشن | چيلنج: A granite quarry faced excessive downtime from premature failure of cone crusher bearings in their aging multibrand circuit, causing unpredictable output delays for major infrastructure contracts. | حل: Implementation of a complete OEM stone crusher plant featuring a primary jaw crusher matched with two secondary cone crushers on a shared heavyduty chassis with centralized lubrication. All bearings were oversized per OEM specification.| نتيجا: Bearing replacement intervals extended from 6 مهينن کان مٿي 24 مهينا. ٻوٽن جي دستيابي کان وڌي وئي 82% جي طرف 93%, enabling the consistent fulfillment of monthly tonnage targets.
Urban Recycling Center producing RCA (ري سائيڪل ٿيل ڪنڪريٽ مجموعي) Challenge Abrasive concrete debris combined with intermittent tramp metal caused rapid wear on impactor blow bars and frequent belt damage at transfer points in their existing setup.| Solution Installation of an OEM stone crusher plant configured with an impact crusher featuring hydraulic opening for safer blow bar changes magnetic separator on feed conveyor heavyduty rubber lagged pulleys.| Results Blow bar life improved by reducing uncrushable metal contact Belt puncture incidents decreased by over The resulting RCA met strict DOT specifications reliably creating new revenue stream
تجارتي خيالات
Pricing is structured around plant capacity core configuration:
Tier Basic Plant includes primary secondary crushing single screen deck essential conveyors Tier Advanced Plant adds tertiary crusher multiple screen decks automated dust control central grease system Optional Features include onboard power generation advanced automation SCADA connectivity extended walkway covers sound attenuation modules Service Packages are offered as annual comprehensive plans covering scheduled inspections parts discounts priority support Financing Options include capital lease operating lease or loan structures through partner institutions typically ranging terms facilitate cash flow management
FAQ
What defines an true The term signifies that entire system including mechanical electrical controls is designed supplied warranted by single manufacturer ensuring component compatibility performance guarantees unlike assembled multi vendor setup Is compatible with my existing conveyors stackers While possible integration not recommended as optimal performance calibrated specific interaction between all subsystems retrofitting often diminishes overall efficiency How quickly can operational after delivery Delivery installation timeline varies capacity complexity typical turnkey project involves weeks site preparation foundation work followed weeks mechanical erection electrical commissioning supervised team What typical payback period investment Based historical data operations achieving targeted throughput well maintained plants see return investment through reduced operating costs increased production within year timeframe What happens need spare part years time As committed manufacturer maintain full technical drawings bill materials critical components ensuring part availability lifespan minimum years post production
