Oem پٿر Crusher مشين برآمد ڪندڙ
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع بند وقت توهان جي پروجيڪٽ جي مارجن کي ختم ڪري رهيا آهن? For plant managers and procurement heads sourcing crushing equipment, the wrong OEM stone crusher machine can lead to persistent, قيمتي چئلينج.
اعلي سار سنڀال خرچ & اڻ رٿيل اسٽاپ: بار بار بيئرنگ ناڪامي, لائنر تبديليون, and component wear lead to excessive parts inventory and labor costs. How much revenue is lost during each unplanned shutdown?
غير مطابقت واري پيداوار & خراب ذرات جي شڪل: Suboptimal crushing chambers and unreliable settings produce irregular aggregate sizes, leading to product rejection or additional processing stages. Can your current equipment consistently meet strict gradation specifications?
اضافي توانائي واپرائڻ: Inefficient drive systems and outdated mechanical designs result in high power draw per ton of processed material. What is the true cost of energy inefficiency over your crusher’s lifespan?
سخت جوڙجڪ & Poor Adaptability: Fixed designs struggle with varying feed materials or changing production requirements, forcing compromises in overall plant flow. Is your equipment limiting your operational flexibility?
بنيادي سوال رهي ٿو: how do you select an OEM stone crusher machine that delivers not just initial performance, but sustained reliability and a demonstrable return on investment?
2. پيداوار جو جائزو
Our core offering is a range of heavyduty primary and secondary jaw crushers and cone crushers, engineered as original equipment manufacturer (OEM) solutions for stationary and portable crushing plants.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: Raw quarryrun stone is directed into the robust vibrating grizzly feeder, which bypasses fines and evenly distributes material to the crusher inlet.
2. ابتدائي گھٽتائي: In the fabricated steel crushing chamber, highmanganese steel jaws or mantles exert immense compressive force to break large feed down to a manageable size.
3. ڪنٽرول ٿيل خارج ٿيڻ: The crushed material exits through an adjustable discharge setting, پيداوار جي آخري ماپ جو تعين ڪرڻ.
4. ڊائون اسٽريم پروسيسنگ: Sized aggregate is conveyed for secondary/tertiary crushing or directly to screening and stockpiling circuits.
ايپليڪيشن جو دائرو & حدون:
دائرو: سخت پٿر جي کوٽائي لاء مثالي (گرينائيٽ, بيسالٽ), کان کني جا عمل, ۽ وڏي پيماني تي تعمير جي مجموعي پيداوار. Suitable for both stationary plant installation and trackmounted mobile configurations.
حدون: Not designed for highly abrasive recycling applications (مثال, pure reinforced concrete) بغير مخصوص لائنر اختيارن جي. Maximum feed size is constrained by modelspecific inlet dimensions.
3. بنيادي خاصيتون
پيٽرن ٿيل چيمبر جاميٽري | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي) آپٽمائزڊ ڪينيميٽيڪس | آپريشنل فائدا: هڪ تسلسل پيدا ڪري ٿو, wellshaped cubicle product with fewer elongated flaky particles | ROI اثر: Reduces downstream screening load and increases saleable product yield by up to 8%.
HeavyDuty Integrated Bearing Housing | ٽيڪنيڪل بنياد: سنگل پيس, ribreinforced cast steel housing | آپريشنل فائدا: غلطي جي مسئلن کي ختم ڪري ٿو, extends bearing service life by an average of 35% under high shock loads | ROI اثر: Lowers replacement part frequency and reduces associated labor downtime.
HydroPneumatic Tramp ڇڏڻ جو نظام | ٽيڪنيڪل بنياد: نائيٽروجن جمع ڪندڙ بيڪ اپ سان خودڪار هائڊروڪڪ صاف ڪرڻ | آپريشنل فائدا: Protects critical components from uncrushable material damage in under 2 سيڪنڊ | ROI اثر: تباهي واري ناڪامي کي روڪي ٿو, avoiding repair costs exceeding tens of thousands.
سڌو ڊرائيو ٽرانسميشن | ٽيڪنيڪل بنياد: ويبلٽ جي خاتمي سان ڳنڍيل موٽر ذريعي | آپريشنل فائدا: Increases power transmission efficiency to 99%, reducing energy loss | ROI اثر: Cuts operational power costs by approximately 57% روايتي بيلٽ هلائيندڙ سسٽم جي مقابلي ۾.
مرڪزي گريسنگ پوائنٽ & Monitoring Ports | ٽيڪنيڪل بنياد: Manifolded lubrication lines with diagnostic access points | آپريشنل فائدا: محفوظ ڪري ٿو, rapid servicing without disassembly; allows for condition monitoring | ROI اثر: Slashes planned maintenance window time by 30% and enables predictive maintenance planning.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | اسان جي OEM پٿر Crusher حل | فائدو (% سڌارو) |
| : | : | : | : |
| لائنر ڪپڙا زندگي (ابراھيندڙ پٿر) | ~ 450,000 ٽين في سيٽ | ~620,000 tons per set | +38% |
| بجلي جو استعمال (kWh/ٽن) | ماڊل جي لحاظ کان مختلف آهي; بيس لائين = 100% | Average reduction documented across sites vs comparable models = 93% benchmarked usage |7% |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف) مشيني اجزاء| ~ 1,200 ڪلاڪ| فيلڊ ڊيٽا ڏيکاري ٿو >1,800 ڪلاڪ| +50% |
| دستيابي (اپٽائم %) Excluding planned maintenance| ~9294%| Consistently reported at >96% across fleet data| +24 سيڪڙو پوائنٽون |
5. ٽيڪنيڪل وضاحتون
ماڊل رينج & ظرف: JC سيريز جبڑے crushers (150 1200 MTPH); CC سيريز مخروط crushers (200 900 MTPH). Capacities are based on standard granite with bulk density 1.6 t/m³.
بجلي جي گهرج: کان 90 ڪلواٽ (120 ايڇ پي) جي طرف 400 ڪلواٽ (530 ايڇ پي), compatible with standard industrial voltages (400V/50Hz يا 480V/60Hz).
مواد جي وضاحت: مکيه فريم: Fabricated from ST523 hightensile steel; لينر: پريميئم مينگنيز اسٽيل (18% من); شافٽ: Forged from 42CrMo4 alloy steel.
جسماني طول و عرض (Example Model JC4862): فيڊ کولڻ: 1200mm x 1800mm; ٽرانسپورٽ وزن: ~ 62,000 ڪلوگرام; مجموعي ڊگھائي (on skid): ~8.5m.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. Dust sealing effective in conditions up to IP66 equivalent.
6. درخواست جا منظر
گرينائيٽ ڪواري توسيع پروجيڪٽ
چيلنج: A Southeast Asian quarry needed to increase output by 40% but faced space constraints for a larger primary station.
حل: Implementation of a single highcapacity JC Series jaw crusher with an optimized stroke profile to replace two older units.
نتيجا: حاصل ڪيو a 45% throughput increase within the same footprint while improving product shape index from 85%. Energy consumption per ton dropped by approximately 9%.
Aggregate Producer Facing High Abrasion Costs
چيلنج: A producer processing highly abrasive trap rock was replacing cone crusher manganese liners every six weeks at significant cost and downtime.
حل: Installation of a CC Series cone crusher with our proprietary multilayer chamber design and optional XT alloy liner package.
نتيجا: Liner service life extended to an average of fourteen weeks—a 133% improvement—reducing annual liner cost by over $65，000 USD while reclaiming over 200 hours of annual production time previously lost for changes.
7.تجارتي خيالات
سامان جي قيمت ظرفيت جي بنياد تي ھڪڙي قسم جي جوڙجڪ جي پٺيان آھي，تشڪيل，and optional features:
Tier I （Standard Duty）: Base models suited for consistent，moderately abrasive feed materials. Includes core lubrication system，basic monitoring.
Tier II （Heavy Duty）: Recommended configuration for most hardrock applications. اپڊيٽ ٿيل بيئرنگ شامل آهن，automated tramp release，مرڪزي گريسنگ，and wear monitoring sensors.
Tier III （Modular / Portable Skid）: Fully modularized units preassembled on heavyduty skids or integrated into portable trackmounted chassis. تنصيب جو وقت ۽ قيمت گھٽائي ٿو.
اختياري خاصيتون:
Advanced Condition Monitoring Package （vibration，گرمي پد，pressure）
Dust Suppression System Integration Kit
Automated Setting Adjustment （ASRi™ equivalent）
Extended Wear Part Kits （for specific abrasion profiles）
سروس پيڪيجز:
سالياني چڪاس & اصلاحي منصوبا
OnSite Technician Training Programs
Guaranteed Parts Availability Agreements （e.g., 98％ critical parts shipped within 48 hours）
فنانسنگ جا اختيار:
Flexible leasetoown structures tailored to cash flow cycles
Equipment financing through partnered institutions
Productionbased rental agreements available
8.FAQ
ق：Are your OEM stone crusher machines compatible with existing plant conveyors和control systems？
اي：ها。Our engineering team provides full interface documentation。Crushers can be supplied with industrystandard PLC controls that integrate seamlessly into most SCADA systems。
ق：What is the expected impact on my overall plant throughput？
اي：Field data indicates that improved reliability typically increases overall plant availability by 2–4％。The consistent output gradation also reduces recirculation load on screens和secondary crushers often yielding net capacity gains。
ق：How does your pricing compare against other international OEMs？
اي：We position within the premium segment based on total lifecycle cost。While initial capital outlay may be comparable or slightly higher our demonstrable reductions in energy consumption parts usage和downtime deliver a lower costperton over a typical 7–10 year ownership period。
ق：What are your commercial terms regarding warranty？
اي：We offer a comprehensive 24month warranty on all major components against manufacturing defects subject to proper installation和adherence to prescribed maintenance schedules。توسيع وارنٽي جا اختيار موجود آهن。
ق：ڇا توهان ڪارڪردگي جي ضمانت فراهم ڪندا آهيو؟
اي：ها。We offer guaranteed minimum capacity和product shape indices based on certified feed material testing conducted prior to purchase agreement。These are contractually binding。
ق：What support is available during commissioning？
اي：Commissioning includes mandatory supervision by our field service engineers including operational training for your crew。Remote support via augmented reality tools is also provided。
ق：Can you assist with foundation drawings和plant layout optimization？
اي：بلڪل。As part of the technical proposal we provide detailed foundation plans load data和3D CAD models for integration into your plant design ensuring correct structural engineering
