Oem Gyratory Crusher Competitive Price
1. PAINPOINT driven اوپننگ
ڇا توهان وڌندڙ آپريشنل خرچن کي منهن ڏئي رهيا آهيو ۽ توهان جي پرائمري ڪرشنگ سرڪٽ ۾ غير متوقع دستيابي? Key challenges with primary gyratory crushers often include:
اڻ شيڊول بند وقت: Frequent mechanical failures or liner changes that halt upstream mining and downstream processing, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ.
اعلي سار سنڀال خرچ: Excessive consumption of wear parts, complex lubrication system issues, and laborintensive servicing that strain maintenance budgets.
غير مطابقت رکندڙ ذريعي: Inability to maintain optimal cavity levels and power draw, leading to bottlenecks and failing to meet designed plant capacity.
Rising Energy Expenditure: پراڻو, inefficient crusher designs consume disproportionate power per ton of processed material, سڌو سنئون توهان جي هيٺئين لائن تي اثر انداز.
Is your current primary crusher a reliable asset or a constant source of risk? The solution lies in selecting a modern OEM gyratory crusher engineered for total cost of ownership.
2. پيداوار جو جائزو
The OEM Gyratory Crusher is a heavyduty, primary compression crusher designed for the first stage of reducing runofmine ore to a manageable size for conveying and further processing. Its core operational workflow involves:
1. کاڌ خوراڪ: Large feed material is directed into the crushing chamber from the top.
2. Compressive Crushing: A mantle gyrates within a concave bowl, applying compressive force to reduce material by squeezing it against the stationary concaves.
3. Progressive Discharge: Crushed material gravitates downward through the narrowing chamber until it reaches the desired size and exits at the bottom.
This equipment is specifically scoped for hightonnage, سخت پٿر جي کوٽائي (ٽامي, لوهه, سون) and largescale aggregate quarrying applications. It is not suited for abrasive recycling materials without specific alloy options or for operations requiring highly portable equipment.
3. بنيادي خاصيتون
Patented Spider Design | ٽيڪنيڪل بنياد: Onepiece cast alloy steel construction with top shell integration | آپريشنل فائدا: Eliminates bolton spider arms, reducing stress points and potential for cracking under extreme load | ROI اثر: تائين 40% longer service life on upper assembly components, reducing major rebuild frequency.
Intelligent Lube System (ILS) | ٽيڪنيڪل بنياد: خودڪار, dualcircuit lubrication with realtime pressure/temperature monitoring and filtration | آپريشنل فائدا: Ensures optimal bearing protection under all loads; ناڪامي کان اڳ آپريٽرز کي امڪاني مسئلن ڏانهن خبردار ڪري ٿو | ROI اثر: Proven to extend bearing life by over 30% and prevent catastrophic luberelated downtime events.
ايس ٽي ايل ايف (StraightTaperLowerFlat) Concave Profile | ٽيڪنيڪل بنياد: Optimized chamber geometry derived from crushability testing data | آپريشنل فائدا: Maintains consistent feed opening characteristics throughout liner life for stable throughput and product gradation | ROI اثر: تائين پهچائي ٿو 15% more crushed tonnage per concave liner set compared to traditional profiles.
ٽيوب وارو فريم & Mainshaft Design | ٽيڪنيڪل بنياد: Forged highstrength steel mainshaft supported within a rigid, onepiece tubular frame | آپريشنل فائدا: Provides exceptional alignment stability and resists fatigue under cyclical loading for consistent operation | ROI اثر: Minimizes deflectionrelated wear on bushings and liners, lowering longterm maintenance costs.
Integrated Control System (آئي سي ايس) Interface | ٽيڪنيڪل بنياد: Standardized PLC platform with MODBUS/J1939 protocols for plantwide integration | آپريشنل فائدا: Your operators gain realtime control over CSS (بند طرف سيٽنگ), پاور ڊرا, and lubrication from the central control room | ROI اثر: Enables precise process optimization for energy savings and target product size.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | OEM Gyratory Crusher Solution | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي (شيڊول ٿيل) | 92 94% | 96%+ (with ILS & Patented Spider) | +24% |
| ٽين في MWh (توانائي جي ڪارڪردگي) بيس لائين = 100%| 100% Reference| 115 118%| +1518% |
| لائنر جي تبديلي جو وقت (Major Set) Average = ~48 hrs| ~ 48 ڪلاڪ| ~ 36 ڪلاڪ| 25% |
| لباس جو حصو استعمال (g/ton crushed) Material Dependent Baseline = 100%| 100% Reference| ~ 8590%| 10 جي طرف 15% |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: ماڊل تي منحصر, کان 2,000 tph کان مٿي 10,000 tph.
موٽر پاور: عام طور تي وچ ۾ 450 kW ۽ 1,200 ڪلواٽ (600 ايڇ پي 1,600 ايڇ پي), فرض جي مطابق.
فيڊ کولڻ: گپ سائيز کان 1,000 mm تائين 1,500 ايم ايم (39" جي طرف 59").
اهم مواد جي وضاحت:
مکيه فريم & مٿين شيل: Hightensile cast steel.
منٿ & مقدر: مينگنيز اسٽيل مصر; optional premium alloys for specific abrasion/corrosion applications available.
Mainshaft: Forged highstrength alloy steel.
جسماني طول و عرض: اهم پيرن جو نشان; exact L x W x H varies by model. Requires engineered reinforced concrete foundation.
ماحولياتي آپريٽنگ رينج: 40 ° C کان + 50 ° C تائين وسيع گرمي پد لاء ٺهيل (40°F کان +122°F). Dust seals rated for harsh environments.
6. درخواست جا منظر
وڏي پيماني تي ڪاپر مائن جي توسيع
چيلنج: An existing mine’s expansion required a new primary crushing station capable of handling an additional 12 million tpy of sulfide ore while operating at >95% availability in a remote location with high service costs.
حل: Installation of a single largecapacity OEM Gyratory Crusher with the Intelligent Lube System (ILS) and remote monitoring capabilities.
نتيجا: ڪمشننگ جي ٽن مهينن اندر ڊيزائن ذريعي حاصل ڪيو. The ILS prevented two potential bearing failures in the first two years as flagged by its monitoring system. Availability averaged 96.7% over three years.
HighAbrasion Granite Quarry
Challenge A major aggregate producer faced unsustainable wear part costs and excessive downtime due to biweekly concave changes in their primary crushing stage.
Solution Replacement with an OEM Gyratory Crusher featuring the STLF concave profile and optional ultrawearresistant alloy liners specified for granite.
Results Liner service life increased from an average of 14 ڏينهن تائين 21 ڏينهن. This reduced annual scheduled liner change downtime by approximately 120 ڪلاڪ, while also lowering liner cost per ton by an estimated 18%.
7. تجارتي خيالات
OEM Gyratory Crushers are capital investments priced according to size, capacity specifications (<tph), selected metallurgy options (<alloy grade), خودڪار جي سطح (<control package). Pricing typically falls into distinct tiers based on inlet size (<42”, <54”, <60”+).
اختياري خاصيتون جيڪي حتمي قيمت تي اثر انداز ڪن ٿيون شامل آهن:
خودڪار سيٽنگ جو ضابطو () سسٽم
Premium alloy packages for mantles/concaves
ترقي يافته حالت مانيٽرنگ سينسر (, گرمي پد)
Extended factory warranty packages
Comprehensive service agreements are available covering planned maintenance inspections parts supply (, بيئرنگ), technical support These agreements can be structured as fixedcost annual contracts providing budget certainty Financing options including leasing capital equipment loans are offered through certified partners
8. FAQ
Q What are the lead times typically involved?
A Lead times vary based on model complexity current manufacturing capacity but generally range from
Q Can this crusher integrate with our existing PLC control system?
A Yes The Integrated Control System uses industrystandard communication protocols like MODBUS TCP/IP ensuring compatibility with most modern plant DCS systems
Q How does this design improve safety during maintenance?
A Key safety features include hydraulic setting adjustment eliminating manual work under tension integrated lifting points designed rigging procedures provided
Q What is included in standard commissioning?
A Standard commissioning includes field assembly supervision initial startup performance testing operator training Documentation includes detailed installation maintenance manuals
Q ڪارڪردگي جي ضمانت ڏني وئي آهي?
A Yes performance guarantees covering throughput power consumption product gradation are contractually defined based on agreed feed material characteristics
