Oem Gold Ore Crushing Equipment Importer
1. PAINPOINT driven اوپننگ
Are you managing gold ore processing operations burdened by inconsistent feed material, توانائي جي خرچن ۾ اضافو, ۽ غير منصوبابندي ڪيل سار سنڀال توهان جي پيداوار واري لائن کي روڪيندي? بنيادي ڪرشنگ اسٽيج توهان جي سڄي بحالي واري سرڪٽ لاء سر مقرر ڪري ٿو. غير موثر يا ناقابل اعتبار OEM gold ore crushing equipment directly impacts throughput, increases wear part consumption, and creates bottlenecks that affect downstream milling and leaching efficiency.
انهن آپريشنل چئلينجن تي غور ڪريو:
هاء Downtime خرچ: Unplanned failures in critical crusher components can cost thousands per hour in lost production and labor.
Suboptimal Liberation: Inconsistent particle size distribution from the primary stage reduces overall gold recovery rates in subsequent processes.
اضافي توانائي واپرائڻ: Older or poorly matched crushing equipment operates inefficiently, making power costs a significant and growing operational expense.
اعلي سار سنڀال جي پيچيدگي: Equipment that requires frequent, specialized service or hardtosource parts increases your total cost of ownership and operational risk.
Is your current crushing solution delivering the reliability, ڪارڪردگي, and costpertonne needed to maximize the value of your ore body?
2. پيداوار جو جائزو
Our solution is engineered OEM gold ore crushing equipment, specifically primary jaw crushers and gyratory crushers designed for highcapacity, abrasive gold ore applications. This equipment forms the robust foundation of your mineral processing plant, accepting runofmine (روم) feed and delivering a consistent, coarse product for secondary crushing or direct feed to a SAG mill.
آپريشنل ڪم فلو:
1. ROM ore is fed into the crusher’s large receiving hopper via haul truck or loader.
2. The fixed jaw and moving jaw (or mantle in gyratory models) create a compressive force, breaking the ore against itself.
3. ڪٽيل مواد خارج ٿيڻ جي افتتاح ذريعي نڪرندو آهي (gap), سائيز سان گڏ بند ٿيل سيٽنگ ذريعي ڪنٽرول (سي ايس ايس).
4. The product is conveyed to the next stage of your process circuit.
ايپليڪيشن جو دائرو: Ideal for hightonnage hard rock gold mining operations (lode جمع). Suitable for feed sizes up to 1200mm, producing product sizes typically between 150mm to 250mm.
حدون: گندي لاء ٺهيل ناهي, sticky ores without proper feed system modifications. Ultrafine crushing (<20ايم ايم) requires secondary or tertiary crushing stages.
3. بنيادي خاصيتون
HeavyDuty فريم & Kinematics | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي) بهتر دٻاء جي ورڇ | آپريشنل فائدا: Withstands extreme shock loads from uncrushable material and provides longterm structural integrity | ROI اثر: Eliminates frame fatigue failures, آپريشنل زندگي کي اڳتي وڌائڻ 20+ سال مناسب سار سنڀال سان.
ترقي يافته لائنر ٽيڪنالاجي | ٽيڪنيڪل بنياد: مينگنيز اسٽيل مصر جو ٺهيل & profile engineering | آپريشنل فائدا: Maximizes liner life and reduces frequency of changeouts; optimized nip angle enhances throughput | ROI اثر: Reduces liner inventory costs and labor hours dedicated to replacement, کولہو جي دستيابي کي وڌائڻ.
هائيڊولڪ ايڊجسٽمينٽ & صاف ڪرڻ | ٽيڪنيڪل بنياد: Integrated hydraulic cylinders for CSS adjustment and tramp release | آپريشنل فائدا: Allows operators to adjust product size or clear a cavity blockage in minutes without manual intervention | ROI اثر: Minimizes downtime for routine adjustments and dramatically reduces time lost to stall events.
سڌو ڊرائيو & HighInertia Flywheels | ٽيڪنيڪل بنياد: Hightorque motor coupled with precisely calculated rotational mass | آپريشنل فائدا: Maintains consistent RPM under variable load conditions for stable throughput; efficient power transmission | ROI اثر: ذريعي توانائي جي ڪارڪردگي کي بهتر بڻائي ٿو 812% compared to Vbelt drives on equivalent units under full load.
مرڪزي گريسنگ & حالت مانيٽرنگ پوائنٽس | ٽيڪنيڪل بنياد: Automated lubrication system with remote monitoring capability | آپريشنل فائدا: Ensures critical bearings receive correct lubrication without manual error; predictive سار سنڀال جي شيڊول جي اجازت ڏئي ٿو | ROI اثر: Prevents catastrophic bearing failures—a leading cause of extended unplanned downtime—and reduces grease consumption.
ماڊلر اجزاء ڊيزائن | ٽيڪنيڪل بنياد: Standardized subassemblies for key wear sections | آپريشنل فائدا: Enables faster replacement of worn sections during planned maintenance shutdowns using plant personnel | ROI اثر: Cuts planned maintenance duration by up to 30%, getting your line back to production faster.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | Industry Standard Baseline | Our OEM Gold Ore Crushing Solution | فائدو (% سڌارو) |
| : | : | : | : |
| مشيني دستيابي (نشانو) | 9294% | 9698%| +4% جي طرف +6% |
| سراسري لائنر زندگي (اباڻڻ وارو اٽو) | 450,000 ٽين | 520,000 550,000 ٽين| +15% جي طرف +22% |
| توانائي جو واھپو (kWh/tonne) | بيس لائين = 100%| 8992% بنيادي طور تي| 8% جي طرف 11% |
| ناڪامي جي وچ ۾ وچولي وقت (نازڪ بيئرنگ) ~12 months~ ~18 months~ ~+50%~|
| رٿيل سار سنڀال جي مدت (وڏي خدمت)| ~120 hours~ ~85 hours~ ~29%~|
5. ٽيڪنيڪل وضاحتون
ماڊل رينج جي گنجائش: 500 2,500 ٽين في ڪلاڪ (tph), depending on feed gradation and required product size.
فيڊ کولڻ: 800mm x 600mm کان 1500mm x 1300mm تائين (Jaw Crusher range).
بجلي جي گهرج: اليڪٽرڪ موٽر مان ڊوڙندو آهي 75 kW تائين 375 ڪلواٽ. Voltage tailored to site specification (مثال, 415وي, 6.6kV).
مواد جي وضاحت: اعلي طاقت جو ٺهيل اسٽيل فريم (ASTM A36 برابر). Crusher jaws/mantles in premium ASMT A128 manganese steel.
جسماني طول و عرض & وزن: ماڊل جي لحاظ کان خاص طور تي مختلف آهي; typical footprint range of 25m² to 60m². Weight from approximately 25 ٽن کان مٿي 120 ٽين.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل. Dust sealing standard; انتهائي ماحول لاءِ اختياري ڪٽ موجود آهن.
6. درخواست جا منظر
هارڊ راڪ انڊر گرائونڊ مائن توسيع چيلنج:
A midtier gold producer needed a primary crusher for a new decline development with strict dimensional constraints but high throughput demands.
حل:
Implementation of a lowprofile,OEM gold ore jaw crusher, specifically engineered for underground installation with modular components for easier transport and assembly underground.
نتيجا:
Achieved design throughput of 900 tph within confined space. Reduced installation time by 40% compared to traditional methods due to modularity.
HighAltitude Open Pit Operation Challenge:
An existing openpit mine at high altitude faced declining performance and rising energy costs from an aging primary crusher struggling with hard, competent ore.
حل:
Replacement with a new,OEM gold ore gyratory crusher, selected for its higher capacitytopower ratio and ability to handle slabby material.
نتيجا:
جي ذريعي وڌي ويو 18%. مخصوص توانائي جو استعمال گھٽجي ويو 10%. Plant availability improved due to more reliable operation in thinair conditions.
7. تجارتي خيالات
قيمت جا درجا: Capital investment scales with capacity and model type. Jaw crusher solutions typically represent a lower initial capital outlay versus gyratory solutions of comparable duty but may have different longterm operating cost profiles.
اختياري خاصيتون: Consider variable frequency drive (وي ايف ڊي) packages for ultimate control over throughput/particle size optimization; ترقي يافته حالت جي نگراني sensors; automated wear measurement systems; custom skid designs for faster installation.
سروس پيڪيجز: Choose from basic warranty support up through comprehensive multiyear service agreements including scheduled inspections, liner change supervision, حصن ۾ رعايتون, ۽ هنگامي جوابي وقت جي ضمانت.
فنانسنگ جا اختيار: Flexible commercial structures are available including outright purchase capital expenditure financing operating lease agreements tailored project finance solutions
8.FAQ
Q1 Is this OEM gold ore crushing equipment compatible with my existing secondary circuit or SAG mill feed conveyor
A1 Yes dimensional data power requirements discharge height are provided upfront Our engineering team can review your existing plant layout ensure seamless integration
Q2 What is the expected impact on my overall plant recovery rate
A2 While liberation is finalized downstream consistent optimal primary crush size directly influences grinding circuit efficiency Field data shows that reducing top size variability can improve overall recovery stability
Q3 What are typical lead times
A3 Lead times vary based on model complexity current manufacturing schedule Standard high volume models typically ship within 16 weeks while fully customized units may require 24 weeks Detailed schedules provided upon inquiry
Q4 Do you offer operator training
A4 Yes comprehensive training packages are standard covering safe operation routine maintenance procedures troubleshooting guides Training conducted onsite during commissioning
Q5 How does pricing compare against non OEM aftermarket alternatives
A5 While initial price may be higher total cost ownership analysis consistently demonstrates superior value Our OEM equipment delivers higher availability lower specific energy consumption longer component life resulting lower operating cost per tonne over asset lifetime
Q6 ڇا توهان ڪارڪردگي جي ضمانت فراهم ڪري سگهو ٿا
A6 Yes we provide contractual performance guarantees covering rated capacity power consumption mechanical availability based agreed upon feed material characteristics
Q7 What is included in standard scope supply
A7 Standard scope includes crusher complete motor drive guards walkways handrails lubrication system basic tool kit foundation drawings manuals
