Oem Coke Vibration Screen
1. PAINPOINT driven اوپننگ
Are you managing persistent bottlenecks and escalating costs in your screening operations? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, inefficient particle separation directly impacts throughput, پيداوار جي معيار, and the bottom line. Common challenges with conventional vibration screens include:
ضرورت کان وڌيڪ بند وقت: Frequent screen cloth changes due to premature wear or blinding halt production lines. Unplanned maintenance can cost thousands per hour in lost output.
غير مطابقت واري پيداوار جي معيار: Inadequate separation efficiency leads to undersize contamination or valuable product loss in oversize streams, compromising final spec and revenue.
اعلي آپريشنل خرچ: Excessive energy consumption from inefficient drive systems and the laborintensive nature of routine maintenance steadily erode profit margins.
ساخت جي سالميت جا خدشا: Fatigue failures in the screen body or deck support system from highcycle stress result in catastrophic, costly repairs.
Is your operation sacrificing reliability and profitability due to these recurring issues? The solution lies not just in a screen, but in a precisionengineered system designed for industrial endurance.
2. پيداوار جو جائزو
The OEM Coke Vibration Screen is a heavyduty, linear motion screening machine engineered specifically for the rigorous demands of coke classification in metallurgical and chemical processing plants. Its design focuses on accurate size separation of hot, abrasive coke particles.
آپريشنل ڪم فلو:
1. کاڌو & ورهائڻ: Sized coke is fed onto the robust feed box, which evenly distributes material across the full width of the screening deck.
2. Stratified Separation: The dual counterrotating vibrator assembly generates a linear throwing motion, stratifying material. Fines pass through the precisely sized screen panel apertures.
3. موثر خارج ٿيڻ: Correctly sized oversize and undersize fractions are conveyed along the deck and discharged via separate chutes for downstream processing.
ايپليڪيشن جو دائرو: Primary and secondary sizing of metallurgical coke, coke breeze separation, and similar applications involving hot, abrasive granular materials.
حدون: چپچپا لاء ٺهيل ناهي, moist materials that cause severe blinding, or for extremely fine separations below approximately 1mm without specialized deck configurations.
3. بنيادي خاصيتون
HeavyDuty ڊيڪ جي تعمير | ٽيڪنيڪل بنياد: ماڊلر, hightensile steel frame with tensioned panels | آپريشنل فائدا: Withstands impact of large coke lumps and thermal cycling; allows for rapid panel replacement | ROI اثر: Reduces deck maintenance time by up to 40% versus boltedpanel designs.
Dual CounterRotating Vibrators | ٽيڪنيڪل بنياد: Synchronized eccentric shafts generating a linear force vector | آپريشنل فائدا: Provides consistent material travel speed and stratification; minimizes power consumption per ton processed | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a 1525% improvement in energy efficiency compared to singleshaft circular motion screens.
Advanced Isolation System | ٽيڪنيڪل بنياد: Multistage rubber shear mounts or coil spring isolators | آپريشنل فائدا: وڌيڪ جذب ڪري ٿو 95% of dynamic forces, preventing transmission to the supporting structure | ROI اثر: Eliminates costly structural reinforcement needs and reduces facility vibration fatigue.
Hot Material Design Specifications | ٽيڪنيڪل بنياد: Heatresistant seals, labyrinth protection for bearings, and aircooled vibrator housings | آپريشنل فائدا: Ensures reliable operation when handling coke at elevated temperatures from upstream processes | ROI اثر: Extends bearing service life by 23x, اسپيئر پارٽس جي فهرستن جي خرچن کي گھٽائڻ.
QuickChange Screen Panel System | ٽيڪنيڪل بنياد: Rubber or polyurethane tensioning systems with hookstrip design | آپريشنل فائدا: Enables singleoperator panel changeout in under 30 خاص اوزار کان سواء منٽ | ROI اثر: Cuts downtime for screen media maintenance by more than half.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (Conventional Screen) | OEM Coke Vibration Screen Solution | فائدو (% سڌارو) |
| : | : | : | : |
| اسڪريننگ جي ڪارڪردگي (Tonnage/Correct Size) | ~8590% under optimal conditions | مسلسل 9296% efficiency across duty cycle| +58% پيداوار جي پيداوار |
| Vibrator Bearing Life (ڪم جا ڪلاڪ) | 8,000 12,000 hours with strict lubrication regimen| 16,000 20,000 hours with advanced sealing| +60% ناڪامي جي وچ ۾ وچولي وقت |
| Deck Maintenance Downtime (Panel Change) | 60 90 minutes per panel set| 95% isolation standard; minimal static load only| Eliminates Reinforcement Need |
5. ٽيڪنيڪل وضاحتون
ظرف & درجه بندي: Models range from 50 جي طرف 800 ميٽرڪ ٽين في ڪلاڪ (MTPH), depending on aperture size and material density.
بجلي جي گهرج: Driven by dual 5.5 kW کان 30 kW motors (depending on model size), standard 415V/50Hz or customizable.
مواد جي وضاحت:
ڇت جو فريم: Hardox or equivalent abrasionresistant steel.
پاسي واري پليٽ & Body: Carbon steel ST37/44.
Screen Panels: Highcarbon steel wire mesh or polyurethane panels; specific alloy available for hightemperature duty.
Vibrator Shafts & بيئرنگ: Forged alloy steel shafts with C4 clearance spherical roller bearings.
جسماني طول و عرض: Widths from 1.2m to 3.6m; lengths from 4.8m to 10m. Custom dimensions available for retrofit applications.
ماحولياتي آپريٽنگ رينج: Ambient temperature from 20°C to +50°C; capable of handling material temperatures up to +150°C continuously.
6. درخواست جا منظر
[Integrated Steel Plant] چيلنج: A blast furnace operation experienced frequent screen cloth blowouts on their primary coke screener due to thermal stress and impact abrasion, causing unplanned outages every six weeks during peak production.
[Chemical Processing Facility] چيلنج: A carbon anode plant required precise separation of coke into three distinct fractions but struggled with blinding on fine decks (<3ايم ايم), leading to significant product recirculation loads and capacity loss.
[Coke Production Plant] چيلنج: A standalone coke battery needed to upgrade its aging screening station without major structural modifications to the existing feed tower framework.
7. تجارتي خيالات
قيمت جا درجا: Equipment pricing is modeldependent based on width/deck area and construction specifications (standard duty vs. premium abrasion package).
اختياري خاصيتون & واڌارو: Available options include dust encapsulation covers, spray bar systems for dust suppression, specialized screen cleaning systems (ball trays), premium polyurethane decks for extended wear life (~4x steel), and condition monitoring sensors (وائبريشن / گرمي پد).
سروس پيڪيجز: Comprehensive aftersales support includes installation supervision commissioning spare parts kits predictive maintenance plans
8.FAQ
Q1:What existing infrastructure is required for installing an OEM Coke Vibration Screen?
A standard reinforced concrete foundation pad capable of supporting static loads is required.Design drawings include all interface points including feed discharge chutes electrical cable entry points
Q2:What is the expected operational impact on my plant's overall throughput?
By providing consistent reliable separation these screens eliminate a common bottleneck.Field implementations typically report a sustained increase in screening circuit capacity
Q3:What are typical lead times delivery schedules?
Lead times vary by model complexity range from X weeks Y weeks exworks.A confirmed production schedule follows order placement
Q4:What commercial terms financing options are available?
Standard terms are FOB Incoterms payment via irrevocable letter credit.We work with thirdparty financial institutions offer equipment leasing structures spread capital expenditure
Q5:What technical support provided during after installation?
All purchases include detailed installation manuals remote commissioning support firstyear warranty parts labor.We offer extended service contracts cover scheduled inspections critical spare parts holdings
