اوم 500 Tph Gold Mining Washing Plant Importer
1. PAINPOINT driven اوپننگ
Are you scaling up your gold recovery operations and facing the critical bottlenecks of a 500 TPH ذريعي? Managing highvolume, alluvial or eluvial deposits presents distinct challenges that standard washing plants often fail to address efficiently. عام آپريشنل رڪاوٽون شامل آهن:
غير متضاد وصولي جي شرح: Variable feed material leads to gold losses in fines or coarse tailings, سڌي طرح آمدني تي اثر انداز.
سار سنڀال لاءِ اضافي وقت: Poorly designed scrubbers and screens require frequent stoppages for wear part replacement and unclogging, crippling your planned availability.
هاء آپريشنل پاڻي & بجلي جو استعمال: Inefficient pump systems and material handling directly inflate your site’s most variable costs.
ڪلي بائونڊ مواد کي سنڀالڻ ۾ مشڪل: Agglomeration and blinding within the scrubbing circuit reduce effective capacity and increase manual labor.
Rapid Component Wear in Abrasive Conditions: Standard liners and screens degrade quickly under 500 TPH of abrasive gravel, leading to unplanned maintenance cycles and parts inventory costs.
Is your current setup compromising your plant’s availability and profitability? حل جي ضرورت آهي هڪ سسٽم انجنيئر ٿيل نه صرف گنجائش لاءِ, پر مسلسل لاء, efficient operation under demanding conditions.
2. پيداوار جو جائزو
The OEM 500 TPH گولڊ مائننگ واشنگ پلانٽ هڪ مڪمل آهي, modular processing system designed for highvolume extraction of gold from alluvial, رکڻ وارو, ۽ ايلويل ذخيرو. ان جو بنيادي ڪم صاف ڪرڻ آهي, درجه بندي ڪرڻ, and concentrate feed material to produce a rich heavy mineral concentrate for downstream gold recovery (مثال, via sluices, سينٽرفيوجز, or shaking tables).
آپريشنل ڪم فلو:
1. کاڌو & پري اسڪريننگ: Runofmine material is fed via loader or conveyor into a robust grizzly or primary screen to remove oversize rocks (+75ايم ايم).
2. جارحاڻي ڇڪڻ & آزادي: Material reports to a largediameter, longlength scrubber where intense attrition breaks down clay matrices and liberates gold particles from the host gravel.
3. خاص ذرات جي درجه بندي: The scrubbed slurry is processed through vibrating screens (typically double or tripledeck) to separate material into key size fractions (مثال, +10mm waste, 10mm+2mm gravels, 2mm sands).
4. Efficient Concentration: The goldbearing sand fraction is routed through a series of highcapacity spiral concentrators or jigs to separate heavy minerals (سون سميت) لائٽر gangue مواد مان.
5. ٽائلنگ جو انتظام & پاڻي سنڀالڻ: گندي وهڪري کي سلري پمپ ۽ پائپ لائنن ذريعي منظم ڪيو ويندو آهي; process water is often recirculated from settling ponds to reduce fresh water demand.
ايپليڪيشن جو دائرو & حدون:
لاء مثالي: Largescale alluvial mining operations, درياهه جي کوٽائي جا منصوبا, and extensive eluvial deposits with consistent high feed rates.
لاءِ مناسب: Materials with significant clay content requiring intensive liberation.
حدون: سخت پٿر لاء ٺهيل نه آهي (لوڊ) معدنيات جي پروسيسنگ. بهتر ڪارڪردگي جي ضرورت آهي مناسب پاڻي جي فراهمي جي (recirculation mitigates this) and relatively consistent feed size distribution. Site requires sufficient space for plant layout and tailings settlement ponds.
3. بنيادي خاصيتون
HeavyDuty اسڪربر ماڊل | ٽيڪنيڪل بنياد: Oversized drum with internal lifters and hightorque drive system | آپريشنل فائدا: Ensures complete breakdown of claybound aggregates without bogging down, maintaining design throughput even with difficult feed | ROI اثر: Maximizes gold liberation from day one, reducing losses to tailings due to inadequate scrubbing.
Modular Vibrating Screen Decks | ٽيڪنيڪل بنياد: Interchangeable screen panels with varied aperture sizes on independent vibration mechanisms | آپريشنل فائدا: Allows precise classification for optimal concentration; panels can be replaced individually during scheduled maintenance | ROI اثر: Redunscreen downtime by up to 50% compared to fulldeck replacement systems.
HighCapacity Spiral Concentrator Battery | ٽيڪنيڪل بنياد: Bank of specially profiled fiberglass spirals optimized for specific gravity separation at high feed rates | آپريشنل فائدا: Provides consistent grade concentration across the entire 500 TPH sand fraction with minimal operator intervention | ROI اثر: Delivers stable concentrate grade for downstream processes, improving final recovery efficiency.
مرڪزي گريس & لوڻ جو نظام | ٽيڪنيڪل بنياد: Automated manifold delivering lubricant to all critical bearing points on scrubber, اسڪرين, ۽ conveyors | آپريشنل فائدا: Eliminates manual greasing requirements during operation, enhancing safety and ensuring optimal bearing life | ROI اثر: Reduces lubrication labor costs by approximately 80% ۽ قيمتي بيئرنگ ناڪامي کي روڪي ٿو.
سنسار & گھڻائي مزاحمتي لينر | ٽيڪنيڪل بنياد: Bolton liners manufactured from AR400 steel or specialized polyurethane in highwear areas (scrubber feed chute, slurry launders) | آپريشنل فائدا: Significantly extends service life in highly abrasive environments between changeouts | ROI اثر: لباس جي حصن جي قيمت گھٽائي ٿو سراسري طور تي 35% فيلڊ ڊيٽا جي مقابلي جي بنياد تي.
Integrated Process Water Pump Array | ٽيڪنيڪل بنياد: Centrifugal pumps sized with calculated system head loss and configured with duty/standby capability | آپريشنل فائدا: Guarantees consistent water pressure and volume to all plant sections; standby pump enables immediate switchover without production halt | ROI اثر: Prevents entire plant stoppage due to singlepump failure, protecting revenue during critical operating periods.
PLC جي بنياد تي ڪنٽرول & مانيٽرنگ پينل | ٽيڪنيڪل بنياد: Centralized control system with motor amperage readouts, feed rate monitoring, and fault alarm indicators | آپريشنل فائدا: Gives operators realtime visibility into plant load and immediate identification of circuit bottlenecks or failures | ROI اثر: Enables proactive adjustments to feed rate optimization reduces energy waste during partial loads by up to 20%.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (500 TPH ڪلاس) | OEM 500 TPH واشنگ پلانٽ حل | فائدو (% سڌارو) |
|||||
| پلانٽ جي دستيابي | 8085% (downtime for wear changes & رڪاوٽون) | ٽارگيٽ ڪيو ويو 92%+ (design focus on maintainability & بيڪارگي) >7% واڌارو |
| Gold Recovery Efficiency ~8792% on 2mm fraction ~9396% on 2mm fraction Upto4% Increase |
| مخصوص پاڻي واپرائڻ 810 m³ per ton of feed 67 m³ per ton of feed ~25% Reduction |
| Scrubber Liner Life 600800 ڪلاڪ 10001200 hours ~50% Extension |
| Total Installed Power ~450 kW ~400 kW ~11% Reduction |
5. ٽيڪنيڪل وضاحتون
نامياتي پروسيسنگ جي صلاحيت: 500 ميٽرڪ ٽين في ڪلاڪ (سڪل خوراڪ جو بنياد).
فيڊ سائيز وڌ ۾ وڌ: 250mm تائين (subject to grizzly configuration).
بجلي جي گهرج: ڪل ڳنڍيل لوڊ لڳ ڀڳ 400 ڪلواٽ. عام فراهمي: 440وي / 60هز / 3 Phase or customizable.
اهم مواد جي وضاحت:
Scrubbler Shell / فال / ڌوٻيندڙ : Mild steel with AR400 abrasionresistant liners.
اسڪرين ڊيڪس : Hightensile steel frames with interchangeable polyurethane or rubber panels.
سپورٽ جي جوڙجڪ : Heavyduty hotdip galvanized steel beams.
مرڪوز : Fiberglassreinforced polyester spiral assemblies.
جسماني طول و عرض (ماڊلر): Approximate footprint of main processing modules is 30m L x 15m W x 12m H. Exact dimensions vary with configuration.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل. مٽي دٻائڻ وارو نظام شامل آهن; انتهائي آبهوا لاء موجود ملفوظات.
6. درخواست جا منظر
Alluvial Gold Project Expansion West Africa Challenge A mine needed scale its operation from tph while dealing highly variable clay content was causing frequent plugging existing scrubber reducing effective below tph Solution Installation modular including heavy duty extended residence time secondary rinsing screen prevent blinding Results achieved consistent throughput target within weeks commissioning liner life increased hours reduced non scheduled stoppages
Large Scale River Dredging Operation Southeast Asia Challenge Dredge feeding required continuous classification efficient removal oversize + waste rocks minimize handling concentrate grade fluctuated due inconsistent feed distribution spirals Solution implemented integrated scalping deck ahead scrubbing module installed distributor ensure even across entire bank Results rock rejection efficiency reached stable reported downstream improved allowing reduction tabling circuit
Eluvial Deposit Processing Australia Challenge arid region limited fresh made water conservation critical also faced extremely abrasive causing weekly replacements key components Solution was specified closed loop water circuit thickeners advanced polyurethane wear components strategic areas slurry pumps Results freshwater consumption dropped recycled process component life extended average weeks between changes
7 تجارتي خيالات
Equipment pricing tiers are typically structured around the level of modularity ancillaries
Base Plant Package Includes core modules feeder primary secondary concentration battery basic controls
Premium Package Adds automated dosing standby pumps enhanced dust thicker packages
Custom Engineering For specific challenges like extreme climate pre concentration via
اختياري خاصيتون
Oversized sump pump capacity future expansion
On skid diesel generator power remote locations
Full containerization sea shipment rapid deployment
Advanced samplers tails streams
سروس پيڪيجز
Commissioning Supervision weeks onsite support startup training
Annual Inspection Parts Kitting pre scheduled maintenance parts bundle discount
Remote Diagnostics Support subscription connectivity control system troubleshooting
Financing Options available through partners include leasing structures milestone payment linked project finance export credit agency backed loans suitable international buyers
8 FAQ
What upstream equipment needed operate this washing plant effectively require consistent feed front end such apron feeder truck receiving hopper ensure smooth prevents surges can damage scrubbing module recommended pair capable handling variations
How does plant handle variations content specifically designed difficult materials oversized long length provides adequate retention time break down clays optional high pressure spray bars inside further assist dispersion preventing blockages
What typical installation commissioning timeline experienced team modular design allows parallel site foundation work delivery From arrival site first production days achievable assuming civil works prepared advance supervised included package
Are spare parts readily available internationally maintains global network certified warehouses hold inventory critical wear items liners screen panels pump impellers Furthermore drawings provided facilitate local machining non items reducing lead times
Can system be later expanded capacity beyond tph engineering incorporates certain margins key pumping piping infrastructure However increasing beyond may require upsizing components like primary consultation recommended planning phase future expansion
What operator skill level required run effectively control simplified intuitive interface requires basic training routine checks maintenance tasks more complex procedures outlined detailed manuals supported remote assistance
Do you offer performance guarantees subject agreed upon feedstock characteristics specifications offer guaranteed recovery efficiency range within specified particle size consumption metrics outlined contract based pilot test data sample
