اوم 500 Tph گولڊ مائننگ واشنگ پلانٽ جي قيمت
1. PAINPOINT driven اوپننگ
Are you scaling your alluvial or placer gold operation and facing the critical bottlenecks of highvolume material processing? انتظام a 500 TPH فيڊ جي شرح مختلف چئلينج پيش ڪري ٿي جيڪي سڌي طرح منافعي تي اثر انداز ڪن ٿا. عام درد جون پوائنٽون شامل آهن:
اعلي آپريشنل خرچ & بند وقت: Inefficient washing and screening can lead to significant gold loss to tailings. Frequent maintenance stops on underengineered plants cripple throughput, turning potential revenue into costly downtime.
پاڻي & Power Inefficiency: Poorly designed systems consume excessive water and power per ton processed, escalating operational expenses and complicating water management in remote sites.
اسڪاليبلٽي & Recovery Gaps: Modular or inflexible plants struggle to handle variable feed material, leading to inconsistent recovery rates and an inability to adapt to changing deposit profiles.
محنت جي شدت & حفاظت: دستي خوراڪ تي ڀروسو, صفائي, or concentrate handling increases labor costs and introduces safety risks.
پلانٽ مينيجرز لاء مرڪزي سوال آهي: توهان ڪيئن مسلسل حاصل ڪري سگهو ٿا, highvolume gold recovery while controlling capital expenditure (ڪيپيڪس) and operational expenditure (اوپيڪس)? جواب هڪ مقصد انجنيئر ۾ آهي 500 TPH گولڊ مائننگ واشنگ پلانٽ.
2. پيداوار جو جائزو
او ايم 500 TPH گولڊ مائننگ واشنگ پلانٽ هڪ مڪمل آهي, modular processing system designed for the highvolume mechanical separation and concentration of alluvial/eluvial gold deposits. اهو کاڌ خوراڪ کي ضم ڪري ٿو, اسڪريننگ, ڌوئڻ, ڪشش ثقل ڪنسنٽريشن, and tailings management into a single, coordinated flow.
آپريشنل ڪم فلو:
1. پرائمري فيڊ & اسڪيلنگ: رنوفمين (روم) material is uniformly fed via a heavyduty hopper and vibrating grizzly feeder, وڏن پٿر کي هٽائڻ (+100ايم ايم) before primary scrubbing.
2. ڇڪڻ & Clay Breakdown: Material enters a robust rotary scrubber or trommel screen where intense agitation breaks down claybound conglomerates, liberating gold particles for recovery.
3. پرائمري اسڪريننگ & درجه بندي: Washed material is precisely screened (مثال, at 10mm). وڏو ڪرڻ (+10ايم ايم) barren gravels are conveyed to waste stackers. ننڍي سائيز (10ايم ايم) goldbearing slurry reports to the concentration circuit.
4. Gold Concentration: The slurry is distributed across a bank of highGforce centrifugal concentrators (such as Knelson or Falcon type) which recover fine and coarse gold into a lowvolume concentrate.
5. Concentrate handling & ٽائلنگ جو انتظام: Gold concentrate is collected for onsite final cleanup via shaking tables or panning. Processed tailings are efficiently managed via slurry pumps and dewatering cyclones or stackers.
ايپليڪيشن جو دائرو & حدون:
دائرو: Ideal for largescale alluvial/placer gold operations, درياهه جي کوٽائي جا منصوبا, and weathered eluvial deposits with high clay content requiring intensive scrubbing.
حدون: سخت پٿر لاء مناسب ناهي (لوڊ) gold deposits requiring crushing and chemical processing. Optimal performance requires a consistent feed of water at sufficient pressure and volume.
3. بنيادي خاصيتون
ماڊلر اسڪيڊ ڊيزائن | ٽيڪنيڪل بنياد: Preassembled structural steel skids with integrated piping/wiring | آپريشنل فائدا: گھٽائي ٿو آن سائيٽ جي انسٽاليشن وقت تائين تائين 60%, سول ڪم جي قيمت گھٽائي ٿي | ROI اثر: تيز رفتار ڪميشن آمدني جي پيداوار کي تيز ڪري ٿو; modularity allows for future plant reconfiguration or relocation.
HighEfficiency Rotary Scrubber | ٽيڪنيڪل بنياد: Long drum with internal lifters providing optimal tumbling action and residence time | آپريشنل فائدا: يقيني بڻائي ٿو >95% clay dissolution and aggregate cleanliness for effective downstream screening | ROI اثر: Maximizes gold liberation from clay matrices directly increasing overall recovery yield.
ٽائر 4 فائنل / EU اسٽيج V پاور يونٽ انٽيگريشن | ٽيڪنيڪل بنياد: Factoryintegrated diesel generator sets or electric motor drives with optimized power management | آپريشنل فائدا: Provides reliable operation in remote offgrid locations; meets global emission standards | ROI اثر: ايندھن جي استعمال کي گھٽائي ٿو 812% versus legacy setups; تعميل جي خطرن کي ختم ڪري ٿو.
ترقي يافته پروسيس ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: Centralized PLC with HMI touchscreen monitoring feed rates, pump pressures, and critical loads | آپريشنل فائدا: Enables singleoperator oversight of the entire washing process; تشخيصي خبرداري فراهم ڪري ٿي | ROI اثر: Lowers labor requirements by approximately 2 FTE per shift; prevents catastrophic equipment failure through early warning.
Cascading Water Recycling Circuit | ٽيڪنيڪل بنياد: Multistage settling ponds/ clarifier system with return pumps integrated into plant design | آپريشنل فائدا: Can recycle up to 80% پاڻي جي پروسيسنگ, minimizing freshwater intake requirements | ROI اثر: Drastically reduces water sourcing costs and environmental footprint; essential for operations in arid regions.
HeavyDuty Slurry Handling System | ٽيڪنيڪل بنياد: Abrasionresistant slurry pumps with oversized impellers and lined pipelines in highwear areas | آپريشنل فائدا: Handles highsolids content with minimal wearrelated performance degradation or blockages | ROI اثر: Extends pump liner life by ~40%, reducing spare parts inventory cost and unplanned maintenance stops.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (500 TPH ڪلاس) | اوم 500 TPH واشنگ پلانٽ حل | فائدو (% سڌارو) |
|||||
| مجموعي طور تي سون جي وصولي جي شرح | 8592% (مٽي جي مواد جي بنياد تي متغير) | مسلسل >94% (on 10mm fraction) | +35% بحالي |
| سراسري پاڻي واپرائڻ | ~450 m³/hour | ~360 m³/hour (with recycling circuit) |20% پاڻي جو استعمال |
| تنصيب & ڪم ڪرڻ جو وقت | 1622 هفتا | 1014 هفتا |35% وقت |
| سالياني دستيابي | 92% |7% بند وقت |
| بجلي جو استعمال في ٽين | ~1.8 kWh/Ton |>1.6 kWh/ٽن |11% توانائي جو استعمال |
5. ٽيڪنيڪل وضاحتون
نامياتي صلاحيت: Designed for continuous operation at 500 ميٽرڪ ٽين في ڪلاڪ of 200mm ROM feed material.
بجلي جي گهرج: ڪل ڳنڍيل لوڊ لڳ ڀڳ 850 kVA. ٻنهي لاءِ ترتيب ڏنل:
Onboard diesel generator set(ايس)
415V/50Hz or 480V/60Hz electric motor drive
مواد جي وضاحت:
ڇڪڻ وارو ڊرم / ٽرمل شيل: Highabrasion مزاحمتي اسٽيل (HARDOX® 450).
Screening Surfaces : پرائمري اسڪرين تي Polyurethane ماڊلر پينل.
Concentrator Bowls : Proprietary polyurethane composite.
اسٽرڪچرل اسٽيل : ASTM A36 صنعتي epoxy پرائمر سان رنگيل.
جسماني طول و عرض (ماڊلر):
Primary Skid (Feeder/Scrubber): L18m x W6m x H5m
اسڪريننگ & Concentration Skid : L22m x W8m x H6m
Approximate Total Shipping Weight : ~180 metric tonnes
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل; dustproofed برقي جزا; can be configured with coldweather start packages.
6. درخواست جا منظر
ويسٽ آفريڪن آليوئل گولڊ پروجيڪٽ
Challenge A new concession with high clay content was causing blinding in conventional trommels, هڪ اندازي مطابق 30% gold loss in the +5mm fraction and frequent washdown stoppages.
Solution Implementation of the Oem plant featuring an extendedlength scrubber section with specialized internal lifters followed by twostage vibrating screens.
Results Achieved consistent clay breakdown exceeding targets. Plant availability reached 94%, with overall project recovery confirmed at >95%. Payback period was achieved within the first eight months of fullscale operation due to reduced downtime alone.
Southeast Asian LargeScale River Dredging Operation
Challenge An existing operation needed to scale from 250 TPH کان مٿي 500 TPH but had severe space constraints on the floating plant platform.
Solution A compact skidmounted version of the Oem washing plant was supplied using stacked screen decks optimized footprint centrifugal concentrators were selected over traditional jigs due their higher capacity per unit area
Results The plant met the required throughput within the existing platform area Gold grade in tailings was reduced by over half compared previous setup allowing profitable reprocessing old tailings dams
7 تجارتي خيالات
سامان جي قيمت جا درجا بنيادي ترتيب جي چوڌاري ٺهيل آهن:
Base Plant Package Includes primary feed hopper grizzly feeder rotary scrubber primary screen waste conveyor basic control panel starting from $1 آمريڪي ڊالر
Enhanced Recovery Package Adds secondary screening bank centrifugal concentrators concentrate collection system Requires additional $XXX
Full Modular Plant w Water Recycling Complete turnkey system including all modules water clarification return pumps advanced PLC automation system priced from $XXX
Optional Features Mobile trailer mounting electric drive packages specific ore testing package extended warranty coverage
Service Packages Available annual maintenance contracts remote monitoring diagnostics onsite technical support training programs
Financing Options We work established partners offer equipment leasing loans project financing structures help manage capital outlay align payments project cash flow timeline
8 FAQ
What particle size range can this plant effectively recover?
The integrated centrifugal concentration circuit is optimized for recovering liberated gold particles from approximately microns up mm Coarse nugget recovery occurs primarily within scrubber trommel section via internal catch systems
How does it handle variations feed material grade?
The PLC control system allows operators adjust feed rate based observed material density ensuring optimal retention time within scrubbing classification stages maintain consistent recovery across varying grades
عام جاري آپريشنل خرچ ڇا آهن?
Major OPEX components are power consumption wear parts liners pumps Annual maintenance cost typically ranges total initial equipment investment assuming normal operating conditions
Is technical training provided?
Yes comprehensive commissioning includes handson training key personnel covering routine operation basic troubleshooting preventive maintenance schedules ensure crew selfsufficiency
What is expected delivery timeline exworks?
For standard configurations delivery typically weeks from order confirmation engineering approval Long lead items like large motors gearboxes may affect this timeline discussed during quotation phase
