اوم 250 300tph پٿر کرشنگ پلانٽ لاجسٽڪ
1. PAINPOINT driven اوپننگ
Managing a 250300tph stone crushing plant presents distinct logistical and operational hurdles that directly impact your bottom line. ڇا توهان کي منهن ڏيڻو آهي:
متضاد فيڊ & رڪاوٽون: Unreliable material flow from primary to secondary/tertiary stages, causing crusher idle time or overload, reducing actual throughput below the designed 250300tph capacity.
سار سنڀال لاءِ اضافي وقت: Poor component accessibility and nonmodular design leading to extended shutdowns for liner changes, پٽي جي مرمت, or bearing service, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ.
اعلي آپريشنل & توانائي خرچ: Inefficient plant layout requiring multiple material transfer points and conveyors, inflating power consumption and increasing wear part inventory costs across the entire crushing circuit.
ڪمپليڪس سيٽ اپ & لڏپلاڻ: Multiday assembly/disassembly for plant moves between sites or phases of a project, incurring significant labor costs and delaying revenue generation.
If these challenges sound familiar, the solution lies not just in individual machinery, but in a holistically engineered system. How do you achieve consistent rated capacity while controlling logistical complexity and total cost of ownership?
2. پيداوار جو جائزو
OEM 250300tph پٿر ڪرشنگ پلانٽ هڪ مڪمل آهي, preengineered stationary or semimobile crushing circuit designed for highvolume production of aggregates for construction, روڊ جو بنياد, ۽ ريلوي ballast.
آپريشنل ڪم فلو:
1. پرائمري ڪرشنگ: Dump trucks feed material (مثال, گرينائيٽ, بيسالٽ, چونا پٿر) into a robust primary jaw crusher for initial size reduction.
2. وچولي اسڪريننگ & پهچائڻ: Crushed material is conveyed to a primary screen which separates sized product from oversize material requiring further reduction.
3. ثانوي / ٽيٽيري ڪرشنگ: Oversize material is routed via closedcircuit conveyors to a cone crusher(ايس) for precise shaping and final size reduction.
4. فائنل اسڪريننگ & ذخيرو ڪرڻ: The output from all crushers is screened into specified fractions (مثال, 05ايم ايم, 520ايم ايم, 2040ايم ايم) ۽ مقرر ٿيل ذخيرن تائين پهچايو.
ايپليڪيشن جو دائرو & حدون:
دائرو: وڏي پيماني تي ڪارخاني جي عملن لاءِ مثالي, اهم بنيادي ڍانچي منصوبن (هاءِ ويز, ريل گاڏيون), ۽ تجارتي مجموعي سپلائرز جي ضرورت آهي مسلسل, hightonnage پيداوار.
حدون: Not suitable for highly abrasive or sticky materials without specific configuration adjustments. Site requires adequate space for plant layout and stockpile management. A stable electrical supply is necessary for optimal operation.
3. بنيادي خاصيتون
ماڊلر اسڪيڊ ڊيزائن | ٽيڪنيڪل بنياد: اڳي گڏ ٿيل اسٽرڪچرل اسٽيل اسڪائڊز سان گڏ مربوط ويندڙ رستن ۽ ڏاڪڻين سان | آپريشنل فائدا: گھٽائي ٿو آن سائيٽ جي انسٽاليشن وقت تائين تائين 60% versus traditional fieldbuilt foundations | ROI اثر: Faster commissioning accelerates project payback; مستقبل جي منتقلي کي آسان بڻائي ٿو.
Intelligent Flow Control System | ٽيڪنيڪل بنياد: Centralized PLC with variable frequency drives (وي ايف ڊيز) on key conveyors and feeders | آپريشنل فائدا: Automatically regulates feed rates to prevent crusher choke or starvation; provides operational data logging | ROI اثر: Protects major components from damage; optimizes power use with typical energy savings of 812%.
Unified Access & سروس پليٽ فارمز | ٽيڪنيڪل بنياد: 360degree grated platforms around all major service points (کولڻ وارا, اسڪرين, منتقلي پوائنٽون) | آپريشنل فائدا: وڌيڪ محفوظ بڻائي ٿو, faster routine maintenance and liner changes with standard tools and equipment | ROI اثر: منصوبابندي ڪيل سار سنڀال جي گھٽتائي کي گھٽائي ٿو 30%, سالياني دستياب پيداوار جا ڪلاڪ وڌائڻ.
HeavyDuty Conveyor Circuit | ٽيڪنيڪل بنياد: Channel frame construction with impact beds at loading zones and sealed bearings throughout | آپريشنل فائدا: گھٽ ۾ گھٽ اسپيلج ۽ بيلٽ پائڻ; reduces unscheduled stops due to conveyor failure | ROI اثر: Lowers longterm conveyor maintenance costs by an estimated 25% and improves material containment.
Integrated Dust Suppression System | ٽيڪنيڪل بنياد: Strategically placed spray nozzles at all major dust generation points tied to crusher operation sensors | آپريشنل فائدا: Actively controls airborne particulate without excessive water usage that can create handling issues | ROI اثر: ماحولياتي ضابطن جي تعميل کي برقرار رکڻ ۾ مدد ڪري ٿي, امڪاني ڏنڊ ۽ ڪم جي رڪاوٽ کان بچڻ.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (عام سيٽ اپ) | OEM 250300tph پلانٽ حل | فائدو (% سڌارو) |
| : | : | : | : |
| اثرائتي ذريعي| ~8590% of rated capacity due to bottlenecks| برقرار >95% درجه بندي جي گنجائش (285tph+) via optimized flow control| +7% Production Volume |
| منتقلي وقت| 1014 days for disassembly/assembly| 57 days with modular skid design| 50% بند وقت |
| توانائي جو واھپو| Baseline per ton crushed| تائين 12% lower per ton via VFD optimization & efficient layout| 12% آپريٽنگ خرچ |
| Major Maintenance Duration| ~24 hours for cone crusher liner change| ~16 hours with enhanced access platforms| 33% Service Window |
5. ٽيڪنيڪل وضاحتون
ڊزائين ڪيل صلاحيت: 250 300 ميٽرڪ ٽين في ڪلاڪ (varies based on material hardness & final product size).
پرائمري کولہو: جبڑے کولہو ماڊل [مثال, جي سي 1303], Feed Opening ≥900x1200mm.
ثانوي / ٽيٽيري کولہو: هائيڊولڪ مخروط کولہو ماڊل [مثال, ايڇ پي سي 315], with automatic setting adjustment.
اسڪريننگ جو سامان: Multideck Vibrating Screens (2 يونٽ), ڪل اسڪريننگ ايريا ≥15m².
بجلي جي گهرج: Total installed power ~450500 kW; recommended mains supply voltage: 400V/50Hz يا ترتيب ڏنل.
مواد جي وضاحت: Handles compressive strength ≤350MPa; maximum feed size ≤750mm.
جسماني طول و عرض (لڳ ڀڳ): Entire plant footprint ~75m L x 45m W x 15m H (subject to final layout).
ماحولياتي آپريٽنگ رينج: محيطي گرمي پد 20 ° C کان + 45 ° C لاء ٺهيل; dust emission levels compliant with standard regulations (<20mg/Nm³ with suppression active).
6. درخواست جا منظر
وڏي پيماني تي گرينائيٽ ڪواري جي توسيع
چيلنج: An existing quarry needed to increase output from 180tph to over 280tph within a constrained site area while minimizing disruption to current operations.
حل: Implementation of the OEM 300tph Stone Crushing Plant in a compact Ushaped layout using modular skids installed adjacent to the existing line during normal operation.
نتيجا: Achieved sustained throughput of 295tph after commissioning. The modular installation reduced expansion downtime by three weeks compared to traditional methods.
مکيه هاء وي تعميراتي پروجيڪٽ
چيلنج: A contractor required multiple mobile setups across a linear project but faced high mobilization costs and inconsistent aggregate quality between batches.
Solution Deployment of two semimobile OEM 250tph plants at strategic locations along the corridor using the rapidrelocation skid design.
Results Maintained consistent spec material supply across all project segments Reduced total setup/teardown labor costs by an estimated 40% versus conventional mobile units achieving better product uniformity
Commercial Aggregate Producer
Challenge High energy bills frequent conveyor belt failures were eroding profit margins on fixed price contracts
Solution Replacement of an aging disparate setup with the integrated OEM 280tph plant featuring the intelligent flow control system heavy duty conveyors
Results Documented annual energy savings of Field data shows improvement in conveyor component life reducing spare parts inventory cost by
تجارتي خيالات
The investment in an OEM 300tph Stone Crushing Plant is structured around providing predictable total cost
قيمت جا درجا:
Base Configuration Includes primary jaw secondary cone screening basic conveyors electrical control panel starting from range e g $850 $1M subject to currency location
Premium Configuration Adds tertiary crusher for finer products advanced dust suppression full automation package enhanced wear liners range e g $1 $1ايم
Optional Features On board generator sets extra stockpile conveyors automated lubrication systems remote monitoring telemetry water recycling systems
سروس پيڪيجز:
Standard Warranty months on machinery months on electrical
Extended Service Plans Annual inspection programs guaranteed parts availability critical spares kits
On Site Training Comprehensive operator maintenance team training included at commissioning
Financing Options Available through partnered financial institutions including equipment leasing long term rental purchase plans tailored to match your project cash flow
FAQ
What if my raw material hardness exceeds your specification The plant can be configured with specific crusher models liners suited for higher abrasion Contact engineering support for a review based on your sample analysis
How quickly can we expect delivery after order Lead times vary but typical delivery for a standard tph plant is months ex works Expedited options may be available
Is this plant compatible with our existing equipment such as loaders screens Yes The control system can be adapted interfaces provided Standard discharge heights conveyor widths are designed industry compatibility Integration studies are recommended
What kind of personnel are required operate this system Efficient operation requires trained loader operator control room monitor general maintenance technician The system centralizes controls reducing manpower needed versus dispersed setups
Are spare parts readily available Genuine OEM parts are stocked regional distribution centers globally Critical wear parts like mantles concaves jaw plates are assigned item numbers guaranteed availability under service agreements
