ODM Stone Quarry Crushing Plant Sample
1. PAINPOINT driven اوپننگ
Managing a stone quarry crushing plant presents persistent operational and financial challenges. ڇا توهان سان مقابلو ڪري رهيا آهيو:
ضرورت کان وڌيڪ بند وقت: Unplanned stoppages for liner changes, رڪاوٽون, or mechanical failures, گم ٿيل پيداوار ۽ بيڪار محنت ۾ هزارين في ڪلاڪ خرچ.
متضاد پيداوار جي پيداوار: Poorly calibrated or worn crushing stages producing offspec aggregate, پريميئم پراڊڪٽ جي پيداوار کي گهٽائڻ ۽ زبردستي ٻيهر ڪرڻ.
Spiraling Maintenance Costs: Frequent replacement of highwear components like mantles, مقدر, ۽ جبڑے جي پليٽ, coupled with high labor hours for servicing.
اعلي توانائي جي شدت: Inefficient crushing chambers and drives that consume excessive power per ton of processed material, سڌو سنئون منافعي جي مارجن کي ختم ڪرڻ.
Inflexible ترتيب: A plant that cannot be easily adjusted to meet changing market demands for different aggregate sizes or volumes.
جيڪڏهن اهي مسئلا واقف آواز آهن, the efficiency of your entire operation hinges on the core of your process: the primary crushing station. The right ODM stone quarry crushing plant solution must address these points directly with proven engineering.
2. پيداوار جو جائزو
هي پراڊڪٽ هڪ سخت فرض آهي, stationary primary jaw crusher plant, engineered as the first reduction stage in a hard rock quarry operation. It is designed to receive blasted feed from haul trucks and reduce large boulders (1200mm تائين) to manageable sizes for secondary crushing.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: Dump trucks deposit shot rock into a rugged steel apron feeder.
2. پرائمري ڪرشنگ: The apron feeder conveys material at a controlled rate into the jaw crusher, where compressive force breaks the rock.
3. پرائمري اسڪريننگ & پاسو: A grizzly section ahead of the crusher removes natural fines, while an integrated bypass chute handles oversize or uncrushable material.
4. پيداوار پهچائڻ: Crushed product is discharged onto a main conveyor belt for transport to the next stage of the processing circuit.
ايپليڪيشن جو دائرو & حدون:
دائرو: Ideal for hightonnage production of granite, بيسالٽ, چونا پٿر, ۽ ٻيا گھڻا مجموعا. Suited for permanent installation in largescale commercial quarries.
حدون: Not designed for portable applications, very sticky or claybound materials without preprocessing, or as a standalone finishing plant without secondary/tertiary stages.
3. بنيادي خاصيتون
ڊيپ ڪرشنگ چيمبر & Optimized Kinematics | ٽيڪنيڪل بنياد: وڌيل نپ زاويه ۽ ڊگهو ڪرشنگ اسٽروڪ | آپريشنل فائدا: Higher volume reduction per cycle, reducing cycle count and wear | ROI اثر: تائين 15% higher throughput capacity within the same footprint
هائيڊولڪ ٽوگل & ترتيب ڏيڻ وارو نظام | ٽيڪنيڪل بنياد: ٽينشننگ ۽ صاف ڪرڻ لاءِ متبادل هائيڊولڪ سلنڈر | آپريشنل فائدا: Enables quick clearing of tramp metal and chamber blockages in minutes vs. ڪلاڪ; allows safe CSS adjustment under load | ROI اثر: Reduces downtime events by an average of 80% for chamberrelated stoppages
QuarryGrade HeavyDuty فريم | ٽيڪنيڪل بنياد: Fabricated steel plate design with reinforced stress points and finite element analysis (ايف اي اي) validation | آپريشنل فائدا: Withstands continuous highimpact loading and cyclic stress without frame fatigue or cracking | ROI اثر: تباهي واري فريم جي ناڪامي جي خطري کي ختم ڪري ٿو, آپريشنل زندگي کي اڳتي وڌائڻ 20 سال
انٽيگريڊ موٽر بيس & ڊرائيونگ جي حفاظت | ٽيڪنيڪل بنياد: Unified baseplate for crusher and motor with full perimeter guarding | آپريشنل فائدا: Simplifies alignment during installation; provides inherent safety compliance; reduces installation time by approximately 30% | ROI اثر: Lowers total installed cost and ensures immediate operational safety compliance
WedgeBased Jaw Plate Retention System | ٽيڪنيڪل بنياد: Mechanical wedge lock system secures jaw plates without backing resin | آپريشنل فائدا: Allows fast replacement of jaw liners; typically completed in under 4 hours by a standard maintenance crew | ROI اثر: Increases plant availability and reduces labor costs associated with liner maintenance
مرڪزي خودڪار گريسنگ سسٽم | ٽيڪنيڪل بنياد: Programmable lubrication unit serving all key crusher bearings | آپريشنل فائدا: Ensures consistent, correct lubrication intervals without operator intervention; provides fault alerts for flow issues | ROI اثر: بيئرنگ سروس جي زندگي تائين وڌائي ٿو 40%, preventing costly unscheduled bearing failures
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (سراسري) | This Primary Crushing Plant Solution | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي (مقرر ڪيل وقت) | 9294% | 9698%+ | +46% |
| لائنر تبديل ڪرڻ جو وقت (جبلن جي پليٽ) | 68 ڪلاڪ (crew dependent) | 3,200 ڪلاڪ| +60% |
5. ٽيڪنيڪل وضاحتون
ماڊل نامزدگي: PEV145
فيڊ کولڻ: 1400mm x 1100mm
وڌ ۾ وڌ فيڊ سائيز: 1200ايم ايم
بند طرف سيٽنگ (سي ايس ايس) حد: 150mm 280mm
گنجائش جي حد (مواد جي لحاظ کان مختلف آهي & سي ايس ايس): 450 850 MTPH
ڊرائيو پاور جي گهرج: 200 ڪلواٽ (250 ايڇ پي) Electric Motor
ڪڪڙ جو وزن (excluding feeder & پهچائيندڙ): ~ 62,000 ڪلوگرام
Total Plant Footprint (LxW): لڳ ڀڳ. 18م x 8 م
فريم مواد: ASTM A36 Steel Plate (>50mm thick at critical points)
Jaw Plate Material: Mn18Cr2 / TIC Insert Hybrid Alloy
آپريٽنگ جي درجه حرارت جي حد: 30°C کان +45°C
مٽي جي اخراج ڪنٽرول: Prepared for direct connection to dry fog or baghouse system.
6. درخواست جا منظر
Granite Quarry Expansion Project in Southeast Asia
چيلنج: An existing quarry needed to double output but had space constraints for new primary crushing infrastructure. The existing plant suffered from low throughput and daily blockages.
حل: Implementation of a single highcapacity PEV145 primary jaw crusher plant with an optimized deepchamber design and hydraulic toggle system replaced two older units.
نتيجا: حاصل ڪيو a 120% increase in primary circuit throughput within a similar footprint. Blockagerelated downtime decreased from an average of 10 hours/week to under 1 hour/week.
HighAbrasion Basalt Operation in North America
چيلنج: Extremely abrasive basalt was causing jaw plate wear costs to become prohibitive at over $0.12 في ٽين پروسيس ٿيل.
حل: Deployment of this crushing plant equipped with proprietary TIC insert hybrid jaw plates and a centralized automated greasing system.
نتيجا: Field data shows jaw liner life increased by approximately 70%, reducing wear cost per ton to under $0.07. Consistent automated lubrication contributed to zero bearingrelated failures in the first two years of operation.
7. تجارتي خيالات
The capital investment for a complete primary crushing station is significant but defined by clear tiers based on configuration:
بنيادي سامان جو درجو ($XXXk $XXXk): Includes core jaw crusher on motor base apron feeder grizzly section discharge conveyor walkways ladders basic guarding electrical control panel with motor starters.
اختياري خاصيتون:
Onboard dust suppression spray system (+$XXk)
Advanced PLC automation package with remote monitoring (+$XXk)
Heavyduty skid foundation vs concrete foundation (+$XXk)
Spare parts starter kit liners toggle seats bearings (+$XXk)
سروس پيڪيجز:
1.Preventive Maintenance Plan scheduled inspections parts discounts technical support.)
2.Comprehensive Lifecycle Contract includes all planned maintenance wear parts replacements fixed annual fee.)
Financing Options are available through our partners including equipment leasing capital loans payperton agreements structured over terms.
FAQ سيڪشن
Q1 Is this primary crushing plant compatible with my existing secondary cone crushers conveyors?
A1 Yes industrystandard discharge heights belt widths are accommodated Our engineering team will review your downstream equipment specifications ensure seamless integration into your current flow.
Q2 What is the expected impact on my overall plant energy consumption?
A2 Field data from comparable installations shows total energy consumption per ton can decrease between due higher throughput efficiency reduced recirculating load from better primary reduction Consult our team sitespecific analysis.
Q3 How does your pricing compare building customdesigned solution?
A3 As ODM manufacturer we offer significant cost advantages over fully custom engineered designs while maintaining applicationspecific performance Standardized modular design reduces manufacturing lead times typically delivering within weeks not months.
Q4 What are typical installation commissioning requirements?
A4 We provide detailed foundation drawings general arrangement diagrams comprehensive commissioning checklist Our team can supervise installation startup ensure optimal performance training provided your operations maintenance staff included purchase agreement.
Q5 What warranty coverage provided?
A5 We offer standard months warranty defects materials workmanship Extended warranty packages major components structures available purchase Warranty terms clearly outlined commercial proposal documentation.
Q6 Can you supply complete processing plant just primary stage?
A6 While we specialize primary secondary crushing solutions we act main contractor partner network reputable suppliers screens conveyors washing systems deliver turnkey project scope required Your project manager will coordinate all aspects single point contact simplify procurement process you
