ODM Stone Crusher Plant Trading Company
ايڇ 1: ODM Stationary Crushing & اسڪريننگ پلانٽ: وڌ ۾ وڌ اپ ٽائم ۽ ٽينج لاءِ انجنيئر ٿيل
1. Addressing Your Core Operational Challenges in Aggregate Production
Managing a fixed crushing site presents distinct, قيمتي چئلينج. Downtime isn't just lost production; it's missed contracts and eroding margins. ڇا توهان کي منهن ڏيڻو آهي:
اڻ رٿيل اسٽاپ: برداشت جي ناڪامي, کولہو جي رڪاوٽون, and conveyor issues can halt your entire line. Every hour of downtime can cost thousands in lost revenue and idle labor.
نامناسب فائنل پراڊڪٽ: Fluctuations in feed material or improper calibration lead to offspec aggregate, پيداوار جي رد ٿيڻ جي نتيجي ۾, ٻيهر ڪرڻ جي قيمت, ۽ خراب ڪلائنٽ تعلقات.
اعلي سار سنڀال جي پيچيدگي: Disjointed equipment from multiple suppliers creates a spare parts nightmare and extends maintenance windows, straining your operational budget.
غير موثر مواد جي وهڪري: Bottlenecks between crushing stages or screening units cap your plant's true capacity, forcing you to run longer hours at higher cost per ton.
وڌندڙ آپريشنل خرچ: توانائي موثر ڊرائيو, اضافي لباس جو حصو واپرائڻ, and high manual labor for monitoring directly reduce your profitability per cubic meter.
The question is not just how to crush rock, but how to build a reliable, predictable production asset. The solution lies in a fully integrated system designed from the ground up for synchronized performance.
2. پيداوار جو جائزو: The Integrated Stationary Crushing & اسڪريننگ پلانٽ
The ODM Stationary Crushing & Screening Plant is a complete, hardwired processing circuit engineered for highvolume aggregate production in quarrying and mining applications. It transforms raw feed (0800ايم ايم) into precisely graded final products (مثال, 05mm ريت, 520mm مجموعو).
آپريشنل ڪم فلو:
1. پرائمري فيڊنگ & ڪِرڻ: Dump trucks feed a vibrating grizzly feeder which removes fines and directs oversize to a robust primary jaw crusher for initial size reduction.
2. وچولي پروسيسنگ & اسڪريننگ: Crushed material is conveyed to a secondary cone crusher for further reduction. Output is then routed to a multideck vibrating screen for classification.
3. پيداوار جي ترتيب & ذخيرو ڪرڻ: Onspec material from each screen deck is conveyed to designated stockpiles. Oversize is recirculated back to the appropriate crusher in a closedcircuit loop.
ايپليڪيشن جو دائرو: Ideal for hightonnage production of aggregates for concrete, اسفالٽ, and road base. Suitable for processing granite, بيسالٽ, چونا پٿر, and other abrasive ores.
حدون: This is a fixedinstallation solution requiring foundational concrete works and grid power connection. اهو بار بار منتقل ڪرڻ لاء ٺهيل ناهي.
3. بنيادي خاصيتون: انجنيئرنگ ملن آپريشنل ROI
Modular Structural Frame | ٽيڪنيڪل بنياد: تيار ڪيل, hightensile steel sections with machined connection points | آپريشنل فائدا: تيزيءَ سان چالو ڪري ٿو, more precise onsite installation with reduced crane time and foundation work | ROI اثر: Cuts installation timeline by up to 30%, reducing timetorevenue.
مرڪزي PLC ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: انساني مشين انٽرفيس سان پروگرام قابل منطق ڪنٽرولر (ايڇ ايم آئي) پينل | آپريشنل فائدا: Allows singleoperator monitoring and control of the entire flow from feeder to final conveyor; تشخيصي خبرداري فراهم ڪري ٿي | ROI اثر: Reduces labor requirements by approximately 1 FTE per shift while improving response time to anomalies.
HeavyDuty Vibrating Screen with QuickDeck Change | ٽيڪنيڪل بنياد: Rubbermounted screen box with tensioned wedgewire or polyurethane panels | آپريشنل فائدا: Minimizes vibration transfer to structure; allows screen media replacement in hours vs. ڏينهن | ROI اثر: Increases annual availability by ~2% and reduces maintenance labor costs.
Crusher Cavity Optimization | ٽيڪنيڪل بنياد: Computeraided design of crushing chamber geometry matched to expected feed material | آپريشنل فائدا: Maximizes reduction ratio per pass, improves product shape (ڪعبي), and promotes even wear liner utilization | ROI اثر: Boosts throughput by 515% while extending wear part life cycles.
مٽي دٻائڻ & ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: Strategically placed spray nozzles at transfer points with encapsulation skirts | آپريشنل فائدا: ذرات جي اخراج لاءِ ريگيوليٽري تعميل کي برقرار رکي ٿو; protects bearings and motors from dust ingress | ROI اثر: Avoids regulatory fines and reduces premature bearing failures by an estimated 40%.
Layered Walkways & سار سنڀال پليٽ فارم | ٽيڪنيڪل بنياد: Full perimeter access with safety handrails integrated into the plant design | آپريشنل فائدا: Enables safe visual inspections, routine greasing, and component servicing without specialized scaffolding | ROI اثر: Promotes proactive maintenance culture; reduces risk of safety incidents and associated downtime/costs.
4. مقابلي جا فائدا: قابل قدر ڪارڪردگي حاصلات
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | ODM Stationary Plant Solution | دستاويزي فائدو |
| : | : | : | : |
| پلانٽ جي دستيابي (مقرر ڪيل وقت) | 9092% | 9496%| +4% سڌارو |
| توانائي جو استعمال في ٽين پروسيس ٿيل| پٿر جي قسم جي لحاظ کان مختلف آهي| Optimized motor loads & موثر ڊرائيو| تائين 12% گھٽتائي |
| لباس جي قيمت في ميٽرڪ ٽون| $0.85 $1.10 آمريڪي ڊالر| Matched chamber design & مصر جي چونڊ| 1520% گھٽتائي |
| تنصيب & ڪم ڪرڻ جو وقت| 810 هفتو (from foundation)| Modular frame & اڳ ۾ گڏ ٿيل يونٽ| ~30% Faster (67 هفتو)|
| Required Operating Labor per Shift| 34 Personnel| Centralized PLC control system| Reduced by 1 Operator |
5. ٽيڪنيڪل وضاحتون
ڊيزائن جي گنجائش جي حد: 200 800 ٽي پي ايڇ (configurable based on model).
پرائمري پاور جي گهرج: 400V/50Hz يا 480V/60Hz; ڪل انسٽال ٿيل پاور: 350kW 800kW.
اهم مواد جي وضاحت:
کولہو لائنر: مينگنيز اسٽيل (14%,18%,22%) or Chrome Iron Alloy options.
اسڪرين ڊيڪس:Tensioned Polyurethane or HighCarbon Steel Wire Mesh.
Conveyor Belting:Synthetic Fabric Ply (EP630/3) with minimum 12mm top cover.
اسٽرڪچرل اسٽيل:S355JR grade with hotdip galvanized finish on walkways.
Typical Physical Footprint (for a 350TPH plant): ~35 م (ايل) x 22m (ڊبليو) x 15m (ايڇ).
ماحولياتي آپريٽنگ رينج: ماحول جو گرمي پد 20°C کان +45°C; مٽي جي اخراج جي سطح مطابق <10mg/Nm³ standards when used with suppression system.
6. ايپليڪيشن منظرنامو
گرينائيٽ ڪواري توسيع پروجيڪٽ
چيلنج:A quarry needed to increase output by over 60% but had limited space for plant expansion within their existing lease boundary.Solution:هڪ ٺهيل,OEMdesigned threestage crushing circuit was installed,fitting into the footprint of an older twostage plant.The design included a large primary jaw crusher followed by two secondary cone crushers in parallel configuration feeding shared screens.This allowed higher throughput without increasing land use.The centralized control system was integrated into their existing site office via fiber optic cable.The new layout reduced internal haulage distances significantly.Retrofitted spray systems kept dust under control during blasting operations near residential areas.Finally,the modular construction allowed commissioning during planned seasonal shutdown minimizing disruption.Financing was secured through an equipment lease agreement preserving capital for other site improvements.Regular service visits ensured optimal performance throughout the warranty period leading them purchase an extended coverage plan.This holistic approach transformed their operational constraints into competitive advantage securing several large infrastructure contracts previously out reach due capacity limitations
سيمينٽ پلانٽ فيڊ لاء ليم اسٽون پروسيسنگ
چيلنج:A cement producer required consistent 25mm feed for their raw mill,but variations in quarry moisture content caused frequent clogging in their existing impact crusher.Solution:The implementation featured a primary jaw crusher followed by a heavyduty cone crusher equipped with automated setting regulation.Air cannons were installed at key hopper points,and conveyor skirts were extended.The PLC system was programmed to adjust feeder speed based on crusher motor load.Field data after six months showed clogging events reduced by over95%.Product consistency improved dramatically meeting the 25mm spec99.%of the time.This reliability allowed the cement kiln department optimize their own processes knowing raw material supply would be uninterrupted
شهري انفراسٽرڪچر پروجيڪٽ ريسائڪلنگ
چيلنج:A major road construction project mandated onsite recycling of demolished concrete to reduce truck traffic environmental impact but faced strict noise dust regulations tight urban site.Solution:A semimobile configuration was deployed featuring extensive acoustic enclosures around all major noise sources like crushers screens fully enclosed conveyors waterbased dust suppression systems every transfer point.The plant processed over500000tons recycled concrete aggregate meeting all stringent local environmental standards avoiding thousands truck movements city center
تجارتي خيالات
Pricing is structured around plant capacity,customization level,and chosen component brands(e.g.,crusher motor manufacturer).اسان ٽي پرائمري درجا پيش ڪندا آهيون:
1.بنيادي تشڪيل جو درجو:Covers core functionality standard components proven reliability suitable budgetconscious operations seeking essential performance.Pricing typically ranges from$750000to$1million USD depending capacity
2.ڪارڪردگي جو درجو(تجويز ڪيل):Includes features like centralized PLC automation premium wear liners enhanced dust suppression walkways platforms.Pricing typically ranges from$ million$ million USD
3.ٽرنڪي پريميئم ٽائر:Fully customized solution including advanced predictive monitoring sensors extended warranty comprehensive operator training package civil engineering drawings support.Pricing determined specific project scope
اختياري خاصيتون اپ گريڊ:
Advanced vibration monitoring sensors critical bearings
خودڪار lubrication نظام
Overband magnetic separator ferrous metal removal
Additional finished product conveyor stackers
اسپيئر پارٽس اسٽارٽر کٽ
سروس سپورٽ پيڪيجز:
Standard Warranty months parts labor excluding wear items
Extended Coverage Plans years available purchase
Annual Maintenance Contracts include scheduled inspections priority technical support discounted spare parts
OnDemand Field Service Technician dispatch available global network partners
فنانسنگ جا اختيار:
We work accredited financial partners offer:
Equipment leasing structures preserve working capital
Term loans competitive rates project financing
RentaltoOwn programs lower initial commitment
FAQ سيڪشن
What if my feed material hardness changes frequently?
Our cone crushers recommended Performance Tier feature hydraulic adjustment CSS clearing allow quick adaptation different rock characteristics without stopping process ensuring consistent output quality varying conditions
How does this integrate existing equipment like my primary excavator loaders?
Plants designed flexible feeding arrangements accommodate different loading methods We provide interface specifications hopper heights capacities ensure compatibility your current loading fleet minimizing integration issues
ڪهڙي عام ليڊ ٽائيم پهچائڻ واري ڪميشن?
For standard configurations lead time typically weeks exworks following deposit receipt Site commissioning supervised our engineers requires approximately weeks depending complexity local readiness
ڇا اسپيئر پارٽس عالمي سطح تي آساني سان دستياب آهن?
Yes maintain strategic inventory critical components partner global logistics providers ensure expedited shipping Additionally provide detailed part numbers crossreferences equivalent items facilitate local sourcing noncritical parts where appropriate
ڇا توهان آپريٽر ٽريننگ پيش ڪندا آهيو?
Yes comprehensive training included Turnkey Tier optional others covers normal operation routine maintenance troubleshooting safety procedures Training conducted both our facility yours ensure competence confidence your team
