ODM پٿر Crusher پلانٽ گھٽ ۾ گھٽ آرڊر
1. PAINPOINT driven اوپننگ
ڇا توهان غير متوقع مجموعي پيداوار جي قيمتن جو انتظام ڪري رهيا آهيو, لائنر جي تبديلين لاءِ اضافي پلانٽ جو وقت, يا متضاد فائنل پراڊڪٽ گريڊيشن? نامناسب فيڊ مواد ۽ سامان جون حدون سڌو سنئون توهان جي هيٺئين لڪير کي اڻ رٿيل سار سنڀال ذريعي متاثر ڪن ٿيون, اعلي لباس حصو واپرائڻ, ۽ اعليٰ قدر پيداوار جي حصن جي ذيلي اپٽمل پيداوار. اهي آپريشنل چيلينجز قابل خرچ خرچن ۾ ترجمو ڪن ٿا: گم ٿيل پيداوار جا ڪلاڪ, frequent component replacement labor, and revenue lost to offspec material.
What if your primary crushing stage could deliver greater stability to your entire circuit? How would predictable wear life and simplified maintenance affect your operational expenditure? The solution lies in specifying a crusher engineered not just for peak performance, پر برقرار رکڻ لاء, حقيقي دنيا جي حالتن ۾ قيمتي آپريشن. This is the focus of a professionalgrade ODM stone crusher plant.
2. پيداوار جو جائزو
هن ODM (اصل ڊيزائن ٺاهيندڙ) stone crusher plant is a stationary primary crushing solution engineered for highvolume reduction of quarried rock, درياهه جي پٿر, ۽ تباهي ڪنڪريٽ. It is designed as the foundational stage in aggregate production and mineral processing circuits.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: رنوفڪريري (ROQ) مواد ڊمپ ٽرڪ يا ويل لوڊر جي ذريعي پهچايو ويندو آهي هڪ بيحد وائبريٽنگ گرزلي فيڊر ۾.
2. پري اسڪريننگ & بائي پاس: The grizzly section removes natural fines and subfraction material, directing it to a bypass conveyor to reduce unnecessary load on the crusher.
3. پرائمري ڪرشنگ: Oversize material is conveyed into the heavyduty jaw crusher chamber for compressive size reduction.
4. پيداوار جي خارج ٿيڻ: Crushed material is discharged onto the main product conveyor for transport to secondary processing or stockpiling.
ايپليڪيشن جو دائرو: سخت پٿر لاء مثالي (گرينائيٽ, بيسالٽ), abrasive مجموعا, and recycled concrete applications in quarrying, کان کني, ۽ وڏي پيماني تي تعميراتي منصوبا.
حدون: هڪ اسٽينڊل تيار ڪيل پراڊڪٽ پلانٽ جي طور تي ٺهيل ناهي; requires secondary/tertiary stages for precise shaping or small aggregate production. Feed size is constrained by the specific model's inlet dimensions.
3. بنيادي خاصيتون
HeavyDuty Jaw Crusher Core | ٽيڪنيڪل بنياد: جڙيل ايڪنٽري شافٽ & ڊيپ ڪرشنگ چيمبر | آپريشنل فائدا: Sustained high throughput with reduced risk of shaft failure under shock loads | ROI اثر: Lower lifetime cost of ownership and minimized risk of catastrophic downtime
Integrated Grizzly Feeder | ٽيڪنيڪل بنياد: Stepped grizzly bars with adjustable slope | آپريشنل فائدا: Effective removal of fines prior to crushing, increasing crusher capacity and reducing liner wear | ROI اثر: Direct fuel and power savings by not processing alreadysized material; پائڻ واري حصي جي وقفن کي وڌايو
Modular Discharge Conveyor | ٽيڪنيڪل بنياد: معياري idlers سان Bolttogether سيڪشن | آپريشنل فائدا: Enables rapid reconfiguration of plant layout for different site plans or future expansion | ROI اثر: Reduces installation time/costs by up to 30% ويلڊ ٿيل ڊيزائن جي مقابلي ۾
مرڪزي گريسنگ سسٽم | ٽيڪنيڪل بنياد: Manifold with lines running to all major bearing points | آپريشنل فائدا: محفوظ ڪرڻ جي اجازت ڏئي ٿو, routine lubrication from a single station in under 10 منٽ | ROI اثر: بيئرنگ ڊگھي عمر کي يقيني بڻائي ٿو, prevents costly failures attributed to missed manual greasing points
مضبوط ٿيل هوپر & سپورٽ جي جوڙجڪ | ٽيڪنيڪل بنياد: Hightensile steel plates with internal ribbing | آپريشنل فائدا: Withstands continuous impact from large feed material and loader operations without deformation | ROI اثر: Eliminates structural repair costs over the plant's lifecycle
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | This ODM Stone Crusher Plant Solution | دستاويزي فائدو |
| : | : | : | : |
| لائنر ڪپڙا زندگي (ابراھيندڙ پٿر) | 120,000 150,000 ٽين | 180,000 220,000 ٽين | +40% سڌارو |
| Average Power Consumption per Ton Crushed| 0.8 1.1 kWh/ٽن | 0.65 0.85 kWh/ٽن| ~ 20٪ گهٽتائي |
| شيڊول ڪيل سار سنڀال Downtime (سالياني) | 48 72 ڪلاڪ / سال| 24 36 ڪلاڪ / سال| 50% گهٽتائي |
| Yield of Target Fraction (مثال, 150mm +50mm) | +/ 15% variance from target| +/ 8% variance from target| ~ 47٪ وڌيڪ استحڪام |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 200 جي طرف 800 ٽين في ڪلاڪ (ٽي پي ايڇ), depending on feed material and desired product size.
پرائمري کولہو: Jaw Crusher models from JC110 to JC180.
فيڊ اوپننگ رينج: 750mm x 500mm up to 1200mm x 850mm.
ڊرائيو پاور: 90 kW کان 160 kW برقي موٽر.
فيڊر: چمڪندڙ گرزلي فيڊر (وي جي ايف ايف وي جي ايف), length from 4000mm to 6000mm.
مواد جي وضاحت: Main frame fabrications use Q345B steel; highwear areas utilize Hardox® or equivalent abrasionresistant steel liners.
جسماني طول و عرض (عام سيٽ اپ): Approximate footprint of ~25m (ايل) x ~ 8m (ڊبليو) x ~7m (ايڇ). Exact dimensions are projectspecific.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. Dust suppression system piping is standard; enclosures are optional.
6. درخواست جا منظر
گرينائيٽ ڪواري توسيع پروجيڪٽ
چيلنج: An existing quarry needed to increase primary output by overcapacity without expanding its crushing pad footprint or requiring extensive new civil works.
Solution Implementation was based on an ODM stone crusher plant featuring a deepchamber jaw crusher for higher reduction ratio and an integrated feeder prescreening system.
Results Achieved a throughput increase of35% on the same footprint while improving overall plant efficiency due to effective fines removal at the primary stage.
شهري ريسائڪلنگ & Demolition Hub
Challenge Processing mixed demolition waste containing rebarreinforced concrete created frequent blockages in traditional impactstyle primary units leadingto excessive downtime
Solution A robust ODM jaw crusher plant with heavyduty flywheelsand hydraulic toggle adjustmentfor uncrushable item release was deployed
Results Plant availability increasedto94%,andwearpartcostsforprimarycrushingfellby60%duetothecompressivecrushingactionbeinglesssusceptibletoabrasionfromconcretepaste
7.تجارتي خيالات
PricingforanODMstonecrusherplantisstructuredaroundcorecapacityandconfiguration:
- بنيادي درجي(200350ٽي پي ايڇ):پرائمري جاوڪرشر شامل آهي,وي جي ايف ايف وي جي ايف,بنيادي خارج ڪرڻ وارو,andmotorstarters.OptionalFeatures:DustSuppressionKit,RubberChuteLiners,AutoGreasingSystem.
- وچين درجي(350600ٽي پي ايڇ):IncludesallBaseTierfeaturesplusreinforcedstructurehydraulictoggleadjustmentonjawcrushers,andPLCcontrolwithbasicsensors.OptionalFeatures:MetalDetector,MagnetSeparator,FullyEnclosedWalkwaysServicePlatforms:
- اعليٰ درجي جو(600+ٽي پي ايڇ):FullmodulardesignheavydutycomponentsadvancedPLCwithSCADAinterfaceandproductiontrackingOptionalFeatures:DualPowerOption(Diesel/Electric)AdvancedVibrationMonitoring
ServicePackagesareavailableasannualcontractsincludingperiodicinspectionswearpartconsumableschedulesandprioritysupportFinancingoptionsincludingleasingandrenttoownstructurescanbetailoredforcapitalexpenditureplanning
8.FAQ
Q What factors determine whether this jaw crusher plant is suitable for our specific rock type?
A The compressive strength abrasion index SiO2 contentandfeedsize distributionarecriticalOurengineeringteamrequiresasampleformaterialtestingtorecommendtheoptimalchamberdesignlinermaterialandoperationalparametersforyoursite
Q How does this plant manage variations in feed size which are common in quarry operations?
A The combinationofarobustvibratinggrizzlyfeederforprescreeningandajawcrusherawithsufficientlydeepchamberprovidesahighdegreeofforgivenessFielddatashowsconsistentthroughputevenwithfeedvarianceupto±20fromtheidealgradation
Q WhatisthetypicalleadtimefromordertocommissioningforacustomODMplant?
A Forstandardconfigurationsleadtimesrangefrom14to22weeksdependingonmodelcomplexityCustomizationssuchasspecificconveyorlengthsorspecializedsafetyaddonsmayextendthistimelineAdetailedprojectplanisprovideduponquotation
Q Arewearpartsreadilyavailableandhowarepricesstructured?
A Wearparts(jawplatescheekplatesgrizzlybars)arestockedagainstyourplantserialnumberWeofferaconsumablesupplyagreementwithfixedannualpricingwhichtypicallyresultsin1015costsavingsoverspotpurchaseswhileguaranteeingavailability
Q Whatleveloftrainingisd providedforouroperatorsandmaintenancestaff?
A ComprehensivecommissioningincludesatwodayonsitetrainingprogramcoveringnormaloperationroutinelubricationdailychecksandsafeshutdownproceduresFulldocumentationincludingpartslistsassemblydrawingsandelectricalschematicsisprovidedindigitalformat
