ODM Stone Crusher Plant Competitive Price
1. PAINPOINT driven اوپننگ
Are escalating operational costs and unpredictable availability eroding your aggregate production margins? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, the core challenges of a stone crusher plant often center on three critical areas:
اڻ شيڊول بند وقت: Bearing failures, component wear, and unexpected breakdowns halt your entire production line. Industry data indicates that for a midsized quarry, every hour of crusher downtime can result in over $1,000 in lost revenue and idle labor.
غير مطابقت واري پيداوار & ڪيفيت: Fluctuations in feed size or material hardness lead to variable final product gradation, failing to meet strict project specifications and resulting in rejected loads or costly reprocessing.
High Operational Expenditure: Soaring energy consumption from inefficient crushing chambers, combined with the frequent need for manual adjustment and highcost replacement parts for wear components, directly impacts your costperton metric.
Is your current crushing solution a constant source of reactive maintenance and financial leakage? What if you could implement a plant engineered from the outset for durability, ڪارڪردگي, and predictable operation?
2. پيداوار جو جائزو: ODM STONE CRUSHER PLANT
Our ODM Stone Crusher Plant is a stationary or semimobile crushing circuit engineered for highvolume production of aggregates (05ايم ايم, 520ايم ايم, 2040ايم ايم) from primary rock types like granite, بيسالٽ, چونا پٿر, ۽ درياهه جو پٿر.
آپريشنل ڪم فلو:
1. پرائمري ڪرشنگ: Dump feed is reduced by a robust jaw crusher or gyratory crusher to a manageable size (عام طور تي <250ايم ايم).
2. ثانوي & ٽيٽيري ڪرشنگ: Material is conveyed to cone crushers or impact crushers for further size reduction and shaping to meet required specifications.
3. اسڪريننگ & درجه بندي: وائبريٽنگ اسڪرينز ڪچري ٿيل مواد کي درست پروڊڪٽ جي حصن ۾ الڳ ڪري ٿو; oversize material is recirculated back to the appropriate crusher.
4. مواد سنڀالڻ: A network of conveyors efficiently moves material between stages and to final stockpiles.
ايپليڪيشن جو دائرو & حدون:
دائرو: وڏي پيماني تي ڪارخاني جي عملن لاءِ مثالي, انفراسٽرڪچر منصوبا (روڊ / هاء وي جي تعمير), commercial concrete batching plants, and railway ballast production requiring consistent output from 150 جي طرف 800+ ٽي پي ايڇ.
حدون: Not designed for processing highly abrasive ores (مثال, taconite) without specific liner configurations. وڌ ۾ وڌ فيڊ جو سائز منتخب ٿيل پرائمري کولہو ماڊل طرفان طئي ڪيو ويندو آهي.
3. بنيادي خاصيتون
ماڊل فريم ڊيزائن | ٽيڪنيڪل بنياد: اڳواٽ انجنيئر, bolttogether heavyduty steel structure | آپريشنل فائدا: تائين سائيٽ جي انسٽاليشن جو وقت گھٽائي ٿو 30% versus welded designs; مستقبل جي ٻوٽي جي بحالي يا منتقلي جي اجازت ڏئي ٿي | ROI اثر: Lower capital installation costs and preserved asset flexibility extend plant lifecycle value.
Intelligent Crushing Chamber Geometry | ٽيڪنيڪل بنياد: CADoptimized liner profiles and kinematics based on feed material analysis | آپريشنل فائدا: Maintains consistent cavity volume throughout the wear cycle for stable output gradation and reduced frequency of manual adjustment | ROI اثر: Improves product yield within spec by an estimated 812%, reducing waste.
مرڪزي گريس لوبريڪيشن سسٽم | ٽيڪنيڪل بنياد: خودڪار, programmable lubrication unit with blockage detection | آپريشنل فائدا: Ensures optimal bearing lubrication across all major crushers under all operating conditions; eliminates manual greasing errors and intervals | ROI اثر: Field data shows a correlated 40% reduction in premature bearing failures, directly lowering parts costs and downtime.
PLC جي بنياد تي پروسيس ڪنٽرول & نگراني | ٽيڪنيڪل بنياد: انساني مشين انٽرفيس سان صنعتي پروگرام قابل منطق ڪنٽرولر (ايڇ ايم آئي) displaying amperage, دٻاءُ, گرمي پد | آپريشنل فائدا: Operators can monitor plant health in realtime; automated safety interlocks prevent catastrophic damage from tramp metal or overloads | ROI اثر: Enables predictive maintenance scheduling and protects major components from avoidable failure.
HighStrength AbrasionResistant Steel Components | ٽيڪنيڪل بنياد: Use of AR400/500 steel in hoppers, پوي ٿو, and skirting at highwear points | آپريشنل فائدا: Significantly extends service life in highabrasion transfer zones compared to mild steel; reduces frequency of patching and replacement | ROI اثر: Lowers longterm maintenance material costs and associated labor.
Tier4 Final / EU Stage V DieselElectric Option | ٽيڪنيڪل بنياد: Diesel generator set powering allelectric drives on conveyors and screens | آپريشنل فائدا: Provides full operational mobility without reliance on grid power; meets global emissions standards for flexible deployment | ROI اثر: Eliminates costly grid connection in remote sites while maintaining environmental compliance.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | Our ODM Stone Crusher Plant Solution | دستاويزي فائدو |
| : | : | : | : |
| Overall Mechanical Availability (سالياني) | 90 92% | >95% Target Design Standard| +3% جي طرف +5% سڌارو |
| توانائي جو استعمال في ٽين پروسيس ٿيل (kWh/t) پٿر جي قسم جي لحاظ کان مختلف آهي. Baseline = Limestone. Industry average derived from published case studies.| ~0.8 1.0 kWh/t| Optimized drive packages aim for ~0.7 0.9 kWh/t| Up to ~12% Reduction |
| Wear Life of Primary Jaw Liners (ابراھيندڙ گرينائيٽ) Mn18Cr2 standard castings.| ~120,000 tons| Premium Mn22Cr2 optional liners target ~150,000 tons| +25% Improvement Available |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف) Major Drives & Bearings Based on historical service data across comparable installations.| ~4,500 hours| Design targets >6,000 hours through superior sealing/lubrication systems.| +33% Improvement Target |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 150 TPH کان 800+ TPH nominal capacity.
بجلي جي گهرج: Total connected load typically between 400kW 1200kW depending on configuration. Options include direct grid connection (380V/50Hz يا 480V/60Hz) or integrated dieselelectric power pack.
مواد جي وضاحت: Primary structures fabricated from Q345B steel; highwear areas utilize AR450 abrasionresistant steel liners; crusher frames are highgrade cast steel or fabricated alloy steel.
جسماني طول و عرض (مثال جي ترتيب): A typical threestage plant footprint may approximate 65m (ايل) x 45m (ڊبليو) x 18m (ايڇ). ماڊيولر ڊيزائن سائيٽ جي پابندين کي موافقت جي اجازت ڏئي ٿي.
ماحولياتي آپريٽنگ رينج: Designed for ambient temperatures from 20°C to +45°C with optional coldweather or dustsuppression packages available.
6. درخواست جا منظر
Highway Construction Project – Remote Location
چيلنج: A contractor needed consistent Class I & II aggregates for a new highway section with no local grid power access. High mobilization/demobilization speed was critical due to tight project timelines.
حل: Implementation of a semimobile ODM Stone Crusher Plant with integrated Tier4 Final diesel power pack and three crushing stages.
نتيجا: The plant was commissioned within one week of arrival on site. It achieved an average output of 320 TPH meeting all gradation specs without reliance on external utilities.
تجارتي گرينائيٽ ڪواري جي توسيع
چيلنج: An existing quarry faced declining product quality consistency due to an aging secondary/tertiary circuit leading to excessive recirculating load (~40%) energy waste.
حل: Replacement of the old tertiary cone crushers with new models featuring intelligent chamber geometry within an optimized ODM circuit layout.
نتيجا: Recirculating load decreased to approximately 28%. This improved net throughput by 15% while reducing specific energy consumption by an estimated 9%, enhancing overall margin per ton processed.
7 تجارتي خيالات
Our ODM Stone Crusher Plants are offered under clear commercial frameworks:
قيمت جا درجا: Pricing scales according to capacity throughput design complexity:
Tier I Basic Configuration Standard duty primary jaw secondary cone basic screening
Tier II Enhanced Configuration Heavy duty primary premium cone multi stage screening dust suppression
Tier III Custom Turnkey Solution Full electrical automation remote monitoring advanced environmental controls
Optional Features Premium wear liners automatic level sensors magnetic separators sound attenuation enclosures extended walkways service platforms
سروس پيڪيجز دستياب:
Basic Warranty Coverage standard parts labor warranty period
Annual Maintenance Contract scheduled inspections preventive maintenance parts discounts
Full Service Agreement includes guaranteed availability performance metrics consumables management
Financing Options We work with international export credit agencies equipment finance partners offer competitive leasing rental purchase structures suit project cash flow requirements
8 FAQ
Q What level foundation preparation required?
A Detailed civil engineering drawings provided require stable compacted ground minimal concrete foundations modular design reduces concrete volume versus traditional plants
Q How does ensure compatibility existing equipment?
A Our engineering team conducts pre sale review proposed layout feed characteristics can adapt transfer points conveyor lengths integrate certain existing units like primary screens
Q ڪهڙي عام ليڊ ٽائيم پهچائڻ واري ڪميشن?
A For standard configurations lead time ranges months ex works Site commissioning supervised our engineers typically requires weeks depending complexity includes operator training
Q Are spare parts readily available internationally?
A We maintain global network certified warehouse partners provide genuine spare parts support Critical wear items commonly stocked ensure minimal logistics delay
Q Can operate extreme cold climates?
A Yes optional packages include heated lube oil systems cold start battery packages insulated piping enclosures critical components ensure reliable operation sub zero temperatures
Q What process guarantee product gradation?
A While final gradation depends feed material characteristics we provide performance guarantees overall throughput mechanical availability based agreed test protocols commissioning
Q Do offer financing large capital purchases?
A Yes we have established relationships several international finance institutions assist structuring purchase lease arrangements improve project economics
