ODM پٿر Crusher پلانٽ برو
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, پرائمري ڪرشنگ ۾ بنيادي چئلينج اڪثر ڪري ٽن نازڪ علائقن تي مرڪز آهن:
اڻ شيڊول بند وقت: بار بار لائنر تبديليون, غير متوقع مشيني ناڪامي, and clogged chambers halt your entire processing line. Industry data indicates that each hour of crusher downtime can cost over $10,000 گم ٿيل پيداوار ۽ محنت ۾.
وڌندڙ آپريشنل خرچ: Are you constantly battling high energy consumption per ton of processed material, coupled with the escalating expense and frequency of wear part replacements?
غير مطابقت واري پيداوار & ڪيفيت: Fluctuations in feed size or hardness resulting in poor product shape, uneven gradation, and increased recirculating load that bottlenecks secondary crushers and screens.
How do you achieve reliable throughput with predictable maintenance windows and lower costperton? The solution requires a robust foundation: a primary crushing station engineered for durability and efficiency.
2. پيداوار جو جائزو: ODM HeavyDuty Primary Jaw Crusher Plant
This product is a stationary or semimobile primary crushing plant centered on a heavyduty jaw crusher. It is designed as the first stage in mineral processing and aggregate production to reduce runofmine ore or blasted quarry rock to a manageable size for downstream conveying and processing.
آپريشنل ڪم فلو:
1. کاڌو: Dump trucks or loaders deposit raw material into a reinforced hopper.
2. پري اسڪريننگ (اختياري): A grizzly feeder removes fines to bypass the crusher, improving efficiency and reducing wear.
3. پرائمري ڪرشنگ: The core jaw crusher utilizes compressive force to break large stones between a fixed and a reciprocating jaw plate.
4. خارج ٿيڻ: Crushed material is discharged onto a main conveyor belt for transport to the next stage of the circuit.
ايپليڪيشن جو دائرو & حدون:
دائرو: سخت پٿر کان کني لاء مثالي (گرينائيٽ, بيسالٽ), quarrying for aggregate, and construction waste recycling with reinforced concrete. Suited for hightonnage primary reduction.
حدون: Not designed for abrasive metal ores better suited to gyratory crushers at very high capacities (>3000 tph). تيار ڪيل فيڊ جي ضرورت آهي; maximum lump size is limited by crusher inlet dimensions.
3. بنيادي خاصيتون
ڊيپ ڪرشنگ چيمبر & Optimized Kinematics | ٽيڪنيڪل بنياد: Increased nip angle and longer stroke | آپريشنل فائدا: Enables higher capacity reduction in a single pass, جي ذريعي ذريعي بهتري 15% روايتي ڊيزائن جي مقابلي ۾ | ROI اثر: Higher output per operating hour directly lowers fixed cost allocation per ton.
HeavyDuty ٺهيل مکيه فريم | ٽيڪنيڪل بنياد: مضبوط ٿيل رببنگ سان اسٽيل پليٽ جي تعمير جو دٻاءُ | آپريشنل فائدا: ناقابل برداشت مواد مان جھٽڪو لوڊ ڪرڻ جي خلاف غير معمولي استحڪام فراهم ڪري ٿو, فريم جي ٿڪ کي گھٽائڻ ۽ تباهي واري ناڪامي جو خطرو | ROI اثر: Extends total plant service life, protects major capital investment.
هائيڊولڪ ايڊجسٽمينٽ & صاف ڪرڻ وارو نظام | ٽيڪنيڪل بنياد: ٽوگل ٽينشن ۽ چيمبر صاف ڪرڻ لاءِ انٽيگريٽيڊ هائڊروڪ سلنڈر | آپريشنل فائدا: Allows operators to adjust CSS quickly under load and automatically reverse the jaw to clear blockages without manual intervention | ROI اثر: پاران ترتيب ڏيڻ جو وقت گھٽائي ٿو 70% and eliminates hours of dangerous manual clearing labor per incident.
BoltOn Wear Liners & Modular Jaw Dies | ٽيڪنيڪل بنياد: Symmetrical design and standardized mounting hardware | آپريشنل فائدا: Enables rotation/replacement of wear parts from one side of the crusher. Reduces liner inventory requirements through interchangeability | ROI اثر: تائين مقرر ڪيل سار سنڀال جي وقت کي گھٽائي ٿو 40% and lowers spare part holding costs.
PLC جي بنياد تي خودڪار انٽرفيس | ٽيڪنيڪل بنياد: Centralized control with sensors for power draw, CSS monitoring, ۽ برداشت جي درجه حرارت | آپريشنل فائدا: Provides realtime operational data for predictive maintenance scheduling. Allows remote monitoring of key performance parameters | ROI اثر: Prevents unplanned stops through condition monitoring; optimizes performance settings for variable feed conditions.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | ODM Jaw Crusher Plant Solution | دستاويزي فائدو |
| : | : | : | : |
| دستيابي (اپٽائم) | 8590% (مقرر ڪيل سار سنڀال سميت) |> 93% ھدف جي دستيابي| +58% سڌارو |
| زندگيءَ جو لباس (Mn13/18 Jaw Plates) on Granite| 120,000 150,000 ٽين| 180,000 220,000 ٽين| +4050% سڌارو |
| توانائي واپرائڻ في ٽين ڪرش ٿيل| پٿر جي قسم جي لحاظ کان مختلف آهي; بيس لائين = 100%| Optimized kinematics reduce specific energy demand| تائين 12% گهٽتائي |
| Total Maintenance Hours per Year (شيڊول ٿيل)| ~250300 hours| ~160200 hours|<30% گهٽتائي |
5. ٽيڪنيڪل وضاحتون
ماڊل رينج جي گنجائش: 150 1,200 ٽين في ڪلاڪ (ٽي پي ايڇ), فيڊ جي مواد تي منحصر آهي ۽ بند ٿيل سيٽنگ (سي ايس ايس).
کولہو فيڊ کولڻ: 900mm x 600mm کان 1500mm x 1200mm تائين.
بجلي جي گهرج: مکيه کولہو موٽر مان 75 kW کان 250 ڪلواٽ. Total plant power including feeders and conveyors specified per configuration.
مواد جي وضاحت: Main frame constructed from Q345B steel plate; jaw dies available in Mn13Cr2, Mn18Cr2, or custom martensitic alloys; شافٽ اعلي طاقت مصر فولاد مان ٺهيل (42CrMo).
جسماني طول و عرض (Typical Stationary Plant): ڊگھائي ~ 18m; Width ~6m; اوچائي ~ 7m (varies significantly with model).
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. مٽي دٻائڻ وارو نظام معياري; noise encapsulation optional.
6. درخواست جا منظر
گرينائيٽ ڪواري توسيع پروجيڪٽ
چيلنج: An existing quarry needed to increase primary output by over 60%. The existing plant suffered from excessive vibrationrelated cracks in the frame structure leading to frequent unscheduled repairs.
حل: Implementation of an ODM heavyduty jaw crusher plant with a reinforced fabricated frame design rated at 650 ٽي پي ايڇ.
نتيجا: After two years of operation at full capacity:
94% operational availability achieved.
0 structural integrity issues reported.
Costperton reduced by an estimated $1.15 due to higher throughput efficiency.
LargeScale Infrastructure Concrete Recycling
چيلنج: A contractor required onsite primary crushing of demolished concrete with high rebar content at multiple locations within an urban environment requiring rapid setup/teardown.
حل: Deployment of a semimobile ODM jaw crusher plant variant equipped with an overband magnet for metal extraction.
نتيجا:
95% pure aggregate produced onsite for reuse as road base.
30minute hydraulic clearing system successfully managed multiple rebar jamming events without major delay.
80% reduction in trucking costs associated with hauling demolition waste offsite.
7. تجارتي خيالات
ODM provides tailored commercial solutions based on project scope:
قيمت جا درجا: ظرفيت جي درجه بندي جي بنياد تي (مثال, 500 ٽي پي ايڇ) level of automation integration included as standard or optional features such as dust suppression systems noise enclosures advanced condition monitoring packages extended warranty coverage beyond standard terms financing options available through partner institutions including leasetoown structures which can preserve capital expenditure budgets installation commissioning supervision packages are offered separately or bundled
8.FAQ
1.ق:What is the lead time for delivery?
A.For standard models lead time ranges from weeks depending on current production schedule Custom configurations may require additional engineering time
2.ق:تنصيب جون عام ضرورتون ڪهڙيون آهن?
A.A prepared concrete foundation plan is provided along with full dimensional drawings Electrical connection specifications are detailed well in advance
3.ق:What level of technical support is provided during commissioning?
A.Commissioning support includes supervision by factorytrained engineers ensuring proper setup initial calibration operator training
4.ق:ادائگي جون شرطون ڇا آهن?
A.Terms are typically structured around milestones such as order confirmation preshipment inspection final acceptance after commissioning
5.ق:What factors most influence wear part life?
A.Primary factors include feed material abrasiveness compressive strength feed size distribution versus CSS setting consistent feeding practices
