ODM Stone Crusher Machine Wholesale Price
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, پرائمري ڪرشنگ ۾ بنيادي چئلينج اڪثر شامل آهن:
زيادتي پائڻ & سار سنڀال جا خرچ: Frequent replacement of manganese steel wear parts due to improper crushing dynamics, directly impacting your consumables budget.
اڻ شيڊول بند وقت: ميڪيڪل ناڪامي يا رڪاوٽون جيڪي توهان جي پوري پروسيسنگ لائن کي روڪيندا آهن, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ.
غير مطابقت واري پيداوار & پيداوار جي شڪل: Poorly graded aggregate with excessive flaky material, reducing product value and causing issues in downstream processes.
اعلي توانائي واپرائڻ: Inefficient crushing chambers and drive systems that translate to unsustainable power costs per ton of material processed.
سخت ٺاھ جوڙ جون حدون: Fixed crushers that cannot adapt to changing feed material or project requirements, مهانگو حل مجبور ڪرڻ.
What if your primary crusher could transform these pain points into measurable gains in reliability, پيداوار جي معيار, ۽ ملڪيت جي مجموعي قيمت?
2. پيداوار جو جائزو
The ODM Stone Crusher Machine is a heavyduty, primary jaw crusher engineered for the initial reduction of hard rock, گرينائيٽ, بيسالٽ, ۽ abrasive مجموعا. Its robust design is focused on maximum uptime and lowest costperton in demanding quarry and mining applications.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: Large feed opening accepts runofmine material directly from haul trucks.
2. ڇڪڻ وارو عمل: هڪ عميق, symmetrical crushing chamber and aggressive nip angle facilitate efficient compressive breaking of stone.
3. ڊسچارج سيٽنگ: A hydraulic toggle adjustment system allows operators to quickly change the closedside setting (سي ايس ايس) for precise product size control.
4. خارج ٿيڻ & ٽرانسپورٽ: Crushed material exits at the bottom and is conveyed to secondary screening or crushing stages.
ايپليڪيشن جو دائرو: اسٽيشنري کواري ٻوٽن لاءِ مثالي, وڏي پيماني تي کني آپريشن, and major infrastructure projects requiring highvolume primary crushing (عام طور تي 2001500 TPH جي حد). Not recommended for recycling mixed demolition waste or highly abrasive silica sand applications without specific configuration.
3. بنيادي خاصيتون
اصلاحي ڪرشنگ چيمبر جاميٽري | ٽيڪنيڪل بنياد: Computermodeled kinematics and finite element analysis (ايف اي اي) | آپريشنل فائدا: Promotes interparticle crushing for reduced wear on jaw dies and more consistent particle shape | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a تائين 20% extension in jaw die life, lowering consumable costs per ton.
HeavyDuty ٺهيل مکيه فريم | ٽيڪنيڪل بنياد: Highintegrity welded steel construction with reinforced stress points | آپريشنل فائدا: Provides exceptional durability against shock loads and highcycle fatigue | ROI اثر: تباهي واري فريم جي ناڪامي جي خطري کي گھٽائي ٿو, protecting your longterm capital asset investment.
Integrated Hydraulic Toggle System | ٽيڪنيڪل بنياد: ڊبليڪٽنگ هائيڊولڪ سلنرز روايتي ميخانياتي ٽوگل پليٽ کي تبديل ڪن ٿا | آپريشنل فائدا: Enables remote adjustment of crusher setting and provides automatic tramp iron release | ROI اثر: Reduces setting change time by over 70% ۽ ناقابل برداشت نقصان کان بچائي ٿو, avoiding costly repairs and downtime.
اعلي ڪارڪردگي ڊرائيو & Flywheel ڊيزائن | ٽيڪنيڪل بنياد: Precisionbalanced flywheels matched with hightorque motors | آپريشنل فائدا: Maintains consistent inertia for smooth operation under variable load conditions | ROI اثر: انڊسٽري ٽيسٽ ڏيکاري ٿو a 58% مخصوص توانائي جي استعمال ۾ گهٽتائي (kWh/ٽن) compared to legacy designs.
مرڪزي گريسنگ پوائنٽ & Monitoring Ports | ٽيڪنيڪل بنياد: Labyrinth seal protection with accessible grease paths | آپريشنل فائدا: Simplifies routine maintenance checks and ensures critical bearings receive proper lubrication | ROI اثر: بيئرنگ سروس جي زندگي تائين وڌائي ٿو 30%, غير منصوبابندي بند ٿيڻ کي روڪڻ.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (سراسري) | ODM Stone Crusher Solution | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي (اپٽائم) | ~ 8590% | >94% (دستاويز ٿيل) | +5% جي طرف +10% |
| لباس جي قيمت / ٽين پروسيس ٿيل| $0.50 $0.80/ٽين (پٿر جي لحاظ کان مختلف آهي)| $0.35 $0.65/ٽين (اندازي مطابق) |15% جي طرف 25% |
| مخصوص توانائي واپرائڻ| Varies widely by model| اصلاح ٿيل چيمبر & ڊرائيو ڊيزائن |5% جي طرف 8% |
| ترتيب ڏيڻ / صاف ڪرڻ جو وقت| 12 ڪلاڪ (دستور)| <20 منٽ (هائيڊولڪ)| ~80% faster |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: ماڊل تي منحصر, کان 200 TPH کان مٿي 1,500 TPH at specified closedside settings.
فيڊ کولڻ: سائيز 900mm x 600mm کان 1500mm x 1200mm تائين.
بجلي جي گهرج: اليڪٽرڪ موٽر ڊرائيو کان وٺي 75 kW کان 250 ڪلواٽ; گلوبل وولٹیج جي معيار لاء ترتيب ڏنل (مثال, 400V/50Hz يا 460V/60Hz).
مواد جي وضاحت: Main frame constructed from ST523 hightensile steel; jaw dies available in premium manganese steel grades (14%,18%,22%); shaft forged from highchrome alloy steel.
جسماني طول و عرض: اهم ماڊل فرق; largest models require planned foundation works with approximate footprint of 6m x 5m.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; dustsealed components standard for harsh environments.
6. درخواست جا منظر
گرينائيٽ ڪواري توسيع پروجيڪٽ
چيلنج: هڪ موجوده کوٽائي جي ضرورت آهي ته جيئن پرائمري throughput وڌائڻ لاء 40% but faced space constraints limiting conveyor length from the old crusher pad.
حل: Implementation of an ODM Stone Crusher configured with a steeper discharge conveyor profile was installed on a new pad closer to the blast face.
نتيجا: Reduced truck haul cycle time within the pit by an average of 22%, achieving the targeted throughput increase without expanding the truck fleet.
Basalt Aggregate Production for Highway Construction
چيلنج: The contractor’s previous primary jaw crusher produced an unacceptable percentage of elongated particles (>20%), causing segregation in asphalt mixes.
حل: Replaced with an ODM Stone Crusher featuring the optimized chamber geometry designed for improved particle shape.
نتيجا: Postcrush analysis showed flakiness index reduced by approximately 35%, meeting strict highway authority specifications and improving downstream plant efficiency.
7. تجارتي خيالات
ODM Stone Crushers are offered across three primary tiers:
1. معياري ڊيوٽي سيريز: مسلسل فيڊ مواد لاءِ جيئن چونا پٿر; balanced performance at competitive capital cost.
2. Heavy Duty سيريز: سخت پٿر لاء (گرينائيٽ, بيسالٽ); includes upgraded components like thicker liners and larger bearings as standard.
3. ماڊلر / Portable Skid Series: Preassembled units for fast deployment on multisite projects; includes integrated feeders and starters.
اختياري خاصيتن ۾ شامل آهن خودڪار لوبريڪيشن سسٽم, motor starters/VFDs, مٽي کي دٻائڻ واري کٽ, and specialized alloy options for extreme abrasion.
Service packages range from basic commissioning support through comprehensive multiyear maintenance agreements with guaranteed parts availability metrics.
Financing options include traditional capital equipment leasing as well as productionbased availability contracts tailored for largescale projects.
8. FAQ
Q1: Is this stone crusher compatible with my existing secondary cone crusher plant?
A1: ها. The ODM Stone Crusher is designed as a modular primary stage unit. We can advise on optimal CSS settings based on your secondary crusher's feed size requirements to ensure balanced plant flow.
Q2: انسٽاليشن دوران متوقع آپريشنل اثر ڇا آهي?
A2：For stationary plants，foundation preparation requires planned downtime。The modular assembly of major components typically allows mechanical installation within 710 ڪم ڪندڙ ڏينهن，minimizing overall production disruption。
Q3：How does pricing compare over a full lifecycle versus initial purchase price？
A3：While initial capital investment is competitive，the significant ROI derives from lower operating costs。Analysis shows that over a 5year period，reduced energy use，وڌايل لباس حصو زندگي，and higher availability typically account for 6070% of total cost savings。
Q4：What commercial terms are available？
A4：Standard terms are FOB manufacturing facility。Extended warranty is available。We support Letters of Credit（LC）and offer structured payment plans aligned with project milestones。
Q5：Can it handle wet or sticky feed materials？
A5：The standard design is optimized for typical quarried rock。For consistently wet/clayrich material，we recommend specifying an optional extended undercrusher discharge lip，larger capacity drives，and our proprietary antipackaging jaw plate profile。
Q6：Who provides installation supervision和technical training？
A6：Commissioning by certified factory engineers is included with purchase。We provide comprehensive operational和maintenance training manuals，alongside onsite training sessions for your crew。
Q7：What is the lead time from order placement？
A7：Lead times vary by model complexity和current production schedule。For standard Heavy Duty series models，typical lead time ranges from 12到16 weeks。Confirmed timelines are provided upon project specification finalization。
