ODM Stone Crusher Machine Suppliers
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, پرائمري ڪرشنگ ۾ بنيادي چئلينج اڪثر ڪري پاڻ کي کولہو کان ئي اسٽيم. عام درد جون پوائنٽون شامل آهن:
اضافي لباس حصو خرچ: بار بار مٽيل جي متبادل, مقدر, and liners due to suboptimal chamber design or material quality, directly impacting your cost per ton.
Unscheduled Downtime for Maintenance: Difficult and timeconsuming wear part changes lead to prolonged production halts, missing critical delivery windows.
متضاد پيداوار جي درجه بندي: فيڊ جي سائيز يا سختي ۾ وهڪري جي نتيجي ۾ آف اسپيڪ پراڊڪٽ, causing bottlenecks in secondary circuits and reducing plantwide efficiency.
اعلي توانائي واپرائڻ في ٽون: Inefficient crushing chambers and drive systems translate directly to unsustainable power costs, هڪ بنيادي آپريشنل خرچ.
سخت ٺاھ جوڙ جون حدون: Fixed base machines that cannot adapt to evolving site layouts or changing feed material characteristics.
How do you select a primary crusher that addresses these specific financial and operational liabilities? The solution requires a focus on engineered durability, maintenance accessibility, and process efficiency.
2. پيداوار جو جائزو
The ODM Gyratory Crusher is a heavyduty, primary compression crusher engineered for the first stage of reducing runofmine ore or large quarry rock. It is designed for hightonnage, continuous crushing operations where reliability is nonnegotiable.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: Large dump trucks or loaders deposit runofmine material into the crusher’s robust feed hopper.
2. Compressive Crushing: The central gyrating mantle eccentrically compresses the rock against the stationary concave liners, fracturing it through progressive reduction cycles.
3. خارج ٿيڻ: Crushed material gravitates through the continually narrowing chamber until it reaches the desired size and exits through the discharge opening (OSS).
4. پيداوار پهچائڻ: The nowprimarycrushed aggregate is conveyed to downstream screening and secondary crushing stages.
ايپليڪيشن جو دائرو & حدون:
دائرو: اعلي ظرفيت لاء مثالي (1,500+ ٽي پي ايڇ) کان کني جا عمل, وڏي پيماني تي مجموعي کوٽائي, and industrial mineral processing plants handling abrasive materials like granite, بيسالٽ, لوهه, ۽ ٽامي جي معدنيات.
حدون: گھٽ ٽينج آپريشن لاء مناسب ناهي (<500 ٽي پي ايڇ) due to capital cost considerations. هڪ مستحڪم جي ضرورت آهي, reinforced concrete foundation and significant vertical space for installation. Less effective for nonabrasive, lowdensity materials where other crusher types may offer a cost advantage.
3. بنيادي خاصيتون
Patented QS Chamber Design | ٽيڪنيڪل بنياد: اصلاح ٿيل نپ زاويه & ڪرشنگ اسٽروڪ پروفائل | آپريشنل فائدا: Produces a more consistent product gradation with fewer fines and reduced risk of bridging | ROI اثر: Improves downstream circuit efficiency by up to 15% and increases saleable product yield
Forged Alloy Main Shaft | ٽيڪنيڪل بنياد: Singlepiece forging from highchrome molybdenum steel | آپريشنل فائدا: Provides ultimate resistance to bending fatigue and shock loads from uncrushable material | ROI اثر: Eliminates risk of catastrophic shaft failure, protecting against weeks of downtime and sixfigure replacement costs
TopService ڊيزائن (TSD) | ٽيڪنيڪل بنياد: Integrated maintenance platform & hydraulic systems for liner changeout from above | آپريشنل فائدا: Enires mantle & concave replacement in under 24 hours without dismantling the crusher top structure | ROI اثر: گھٽائي ٿو منصوبابندي ڪيل سار سنڀال جو وقت ختم ڪري ٿو 60% compared to traditional bottomservice designs
Hydroset® Tramp Release System | ٽيڪنيڪل بنياد: Hydraulically supported mainshaft with automated control | آپريشنل فائدا: Instantaneously releases tramp iron and automatically restores original closedside setting (سي ايس ايس) after passing | ROI اثر: Prevents damage to critical components from uncrushables; فيلڊ ڊيٽا ڏيکاري ٿو a >90% reduction in related component failures
سڌو ڊرائيو ڪولنگ سسٽم | ٽيڪنيڪل بنياد: VSD motor coupled directly to the eccentric via a fluid coupling | آپريشنل فائدا: Eliminates complex gear train losses; provides smooth startup under full load with lower peak current draw | ROI اثر: تائين پهچائي ٿو 8% lower energy consumption per ton crushed versus traditional geared drives
Lube Oil Monitoring & فلٽريشن | ٽيڪنيڪل بنياد: Redundant sensors & offline filtration unit integrated into lubrication circuit | آپريشنل فائدا: Ensures optimal bearing temperature and oil cleanliness; provides early warning diagnostics | ROI اثر: بيئرنگ سروس جي زندگي کي سراسري طور وڌائي ٿو 30%, avoiding unplanned stoppages
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (Competitive Gyratory) | ODM Gyratory Crusher Solution | فائدو (% سڌارو) |
| : | : | : | : |
| لائنر جي تبديلي جو وقت (مڪمل سيٽ) | 4872 ڪلاڪ (Bottom Service Required) | 60% تيز |
| توانائي جي ڪارڪردگي (kWh/ٽن) ~Hard Granite| 0.85 1.05 kWh/ٽن| 0.78 0.82 kWh/ٽن| ~812% More Efficient |
| Wear Life of Mantle/Concaves (Abrasive Index)| بيس لائين = 100%| Field data indicates 115130% of baseline life| تائين 30% ڊگھي زندگي |
| دستيابي (سالياني اپٽائم %) Excluding Planned Stops| ~9294%| انڊسٽري ٽيسٽ ڏيکاري ٿو >96%| ~24% Higher Availability |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 1,500 ختم ڪرڻ 10,000 ميٽرڪ ٽين في ڪلاڪ (MTPH), depending on model selection and feed material.
موٽر پاور: Electric drive options from 450 kW تائين 1,200 kW with Variable Speed Drive (وي ايس ڊي) compatibility standard.
فيڊ کولڻ: Accepts feed sizes up to 1500mm / 59 انچ.
Discharge Setting Range: Adjustable Closed Side Setting (سي ايس ايس) from 135mm to 300mm via the Hydroset system.
اهم مواد جي وضاحت:
مکيه شافٽ & هيڊ سينٽر: Forged hightensile alloy steel.
مقدر & منڊل لينر:مينگنيز اسٽيل مصر; optional premium alloys available for highly abrasive feeds.
Base Frame & Top Shell:Fabricated from heavyduty steel plate with reinforced ribs.
جسماني طول و عرض / پيرن جو نشان: ماڊل جي لحاظ کان مختلف آهي; typical base diameter ranges from Ø5m Ø8m. Foundation loading specifications provided per project.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل (4°F کان +122°F). Dust sealing systems are rated for harsh environments.
6. درخواست جا منظر
LargeScale Granite Quarrying Operation
چيلنج:A major aggregate producer faced crippling downtime every six weeks for liner changes on their primary gyratory crusher—a process taking over three days—severely limiting output during peak construction season.Solution:The existing crusher was replaced with an ODM Gyratory Crusher featuring TopService Design (TSD).نتيجا:Liner changeout time was reduced consistently to under one day (<24 ڪلاڪ). This increased annual crusher availability by approximately eight days directly attributable to maintenance speed alone.
Copper Mine Primary Crushing Circuit
چيلنج:The existing primary gyratory experienced frequent tramp metal events from drill bits/ground engaging tools hidden in ROM ore feed.This led regularly bent main shafts or cracked frames,causing unscheduled outages averaging two weeks per incident.Solution:A new ODM Gyratory Crusher equipped with an advanced Hydroset tramp release system was installed as part of a plant expansion project.The system was integrated with metal detection on the feed conveyor as part of an automated protection circuit.نتيجا: Over three years of operation,the tramp release system has successfully cleared over two dozen significant uncrushable objects without damage.Zero incidents of shaft bending have occurred,and related unscheduled downtime has been eliminated.
7.تجارتي خيالات
ODM Gyratory Crushers are offered as complete engineered packages.Pricing is structured into tiers based on capacity rating:
ٽائر I (6，000 ٽي پي ايڇ):Superheavyduty configurations engineered specifically for megamine projects.Optional features include advanced condition monitoring sensors，خودڪار سيٽنگ ايڊجسٽمينٽ سسٽم，and custom liner profiles tailored specifically toward your feed material analysis.Service packages range from basic commissioning support up through comprehensive multiyear performance contracts that cover parts,محنت,and scheduled inspections.Financing options including equipment leasing,موزون ادائگي جي منصوبا منصوبي جي سنگ ميلن سان ترتيب ڏنل,and tradein programs are available through our financial partners upon request.
8.FAQ
ق:فائونڊيشن انجنيئرنگ جي ڪهڙي سطح جي ضرورت آهي?
اي:The ODM Gyratory requires a substantial reinforced concrete foundation.Detailed civil engineering drawings including all load data(static,dynamic,& seismic where applicable）are provided as part of our technical proposal package.Q：Can this machine be integrated into my existing control system？
اي：Yes.The crushers come equipped with their own local PLC control panel but are designed using standard industrial communication protocols（e.g.,Modbus TCP/IP）to interface seamlessly into your central SCADA or DCS plant control room.Q：How does wear part pricing compare？
اي：While initial wear part costs may be marginally higher than some alternatives,the significantly extended service life demonstrated across multiple installations typically results in lower total costperton crushed over an operating campaign.We provide detailed wear life projections based on your specific feed sample analysis.Q：What is your lead time？
اي：Lead times vary based on model complexity but typically range between nine months（standard duty）to fourteen months（superheavy duty）.We maintain transparent communication throughout manufacturing.Q：Do you offer operator training？
اي：Yes.Comprehensive training covering safe operation,معمولي سار سنڀال جا طريقا,and basic troubleshooting is provided onsite during commissioning at no additional charge.Q：What warranty coverage applies？
اي：We offer a standard twentyfour month warranty covering defects in materials/workmanship.Extended warranty options covering major components（e.g.,main shaft,eccentric assembly）for longer periods are available.Q：Can you assist with installation？
اي：We provide detailed installation manuals/supervision services.Optionally we can manage turnkey installation through our network vetted local contractors ensuring adherence specifications
