ODM پٿر Crusher مشين اقتباس
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, پرائمري ڪرشنگ ۾ بنيادي چئلينج اڪثر ڪري ٽن نازڪ علائقن تي مرڪز آهن: excessive maintenance frequency, inconsistent output gradation, and vulnerability to uncrushable materials. Each unscheduled stop for liner changes or clearing a jam can cost thousands in lost production and labor. Are you constantly balancing the tradeoff between throughput capacity and final product shape? Does the fear of a tramp metal event causing catastrophic damage keep you from maximizing feed rates? حل جي ضرورت آهي هڪ مشين انجنيئر ٿيل نه صرف طاقت لاءِ, پر اڳڪٿي ڪرڻ لاء, موثر, and protected operation. The right ODM stone crusher machine is the foundational answer to these systemic issues.
2. پيداوار جو جائزو
This product is an ODM (اصل ڊيزائن ٺاهيندڙ) پرائمري جبڑے کولہو, engineered for hightonnage reduction of hard rock, گرينائيٽ, بيسالٽ, ۽ abrasive مجموعا. Its operational workflow is built for simplicity and robustness:
1. کاڌ خوراڪ: Large feed opening accepts runofquarry material with minimal prescreening.
2. کمپريشن کرشنگ: A steep nip angle and aggressive crushing motion apply immense compressive force to fracture material against a fixed jaw plate.
3. ڊسچارج سيٽنگ ايڊجسٽمينٽ: بند سيٽنگ (سي ايس ايس) لوڊ جي تحت hydraulically adjustable آهي, allowing quick changes to product size without stopping the crusher.
4. خارج ٿيڻ: Crushed material exits the chamber onto the main plant conveyor.
ايپليڪيشن جو دائرو: اسٽيشنري کواري ٻوٽن لاءِ مثالي, وڏي پيماني تي کني آپريشن, and major infrastructure project sites requiring primary crushing of materials with compressive strength up to 400 ايم پي اي.
حدون: Not designed for recycling applications with high volumes of rebar or as a secondary/tertiary crusher for fine shaping. Maximum feed size is defined by the specific model’s gape opening.
3. بنيادي خاصيتون
ڊيپ ڪرشنگ چيمبر & Optimized Kinematics | ٽيڪنيڪل بنياد: Increased feed volume and steeper nip angle | آپريشنل فائدا: Enables higher throughput of large feed material while reducing slippage and wear at the top of the chamber | ROI اثر: Higher tonsperhour (ٽي پي ايڇ) capacity from the same footprint directly lowers costperton.
HeavyDuty ٺهيل فريم | ٽيڪنيڪل بنياد: مضبوط ٿيل ربن سان اسٽيل پليٽ جي تعمير جو دٻاءُ | آپريشنل فائدا: ڏهاڪن جي آپريشن دوران صدمي جي لوڊ ۽ ٿڪ جي خلاف غير معمولي استحڪام فراهم ڪري ٿي, minimizing framerelated failures | ROI اثر: Eliminates costly structural repairs and extends the total service life of the capital asset.
هائيڊولڪ ٽوگل ايڊجسٽمينٽ & صاف ڪرڻ وارو نظام | ٽيڪنيڪل بنياد: روايتي ميخانياتي ٽوگل پليٽن کي تبديل ڪري ٿو ڊبليڪٽنگ هائيڊولڪ سلنڈر سسٽم سان | آپريشنل فائدا: Allows operators to adjust CSS remotely for product control and automatically reverse the jaw to clear blockages or pass tramp metal | ROI اثر: اوور ذريعي تبديلين کي ترتيب ڏيڻ لاءِ وقت گھٽائي ٿو 70% and prevents costly damage from stall events.
بولڊ بيئرنگ ڪارٽريز | ٽيڪنيڪل بنياد: اڳواٽ گڏ ٿيل, selfaligning roller bearing cartridges mounted externally to the main frame | آپريشنل فائدا: Simplifies bearing maintenance and replacement; contamination is minimized compared to sleeved bearings | ROI اثر: Cuts scheduled bearing service time by half and extends bearing life through improved sealing.
WedgeLocked Jaw Die Retention System | ٽيڪنيڪل بنياد: Mechanically locked wedges hold jaw plates securely without backing material | آپريشنل فائدا: تيزيءَ سان چالو ڪري ٿو, safer jaw liner changes; eliminates risks associated with resin pouring or incorrect torqueing | ROI اثر: Reduces liner changeout time significantly, کولہو جي دستيابي کي وڌائڻ.
انٽيگريڊ موٽر بيس & بيلٽ گارڊ | ٽيڪنيڪل بنياد: Unified baseplate design incorporating crusher, موٽر mounts, ۽ محافظ | آپريشنل فائدا: تنصيب جي ترتيب کي آسان بڻائي ٿو, سائيٽ جي حفاظت جي تعميل کي وڌايو, and reduces installation labor costs by up to 30%| ROI اثر: Lower total installed cost (TIC) and faster commissioning.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (Mechanical Toggle Jaw Crusher) | هن ODM جبڑے کولہو حل | فائدو |
| : | : | : | : |
| CSS ترتيب ڏيڻ جو وقت| 12 ڪلاڪ (manual shims/stopplates) | <10 منٽ (هائيڊولڪ ايڊجسٽمينٽ) | ~90% گهٽتائي |
| ٽرام ڌاتو جي بحالي جو وقت| 48 ڪلاڪ (potential full disassembly) | 1530 منٽ (hydraulic clearing cycle)| ~ 85٪ گهٽتائي |
| Liner Change Labor Hours| 1624 شخص جا ڪلاڪ (typical twoday crew)| 812 شخص جا ڪلاڪ (singleday crew)| ~ 50٪ گهٽتائي |
| Uptime دستيابي (سالياني)| 8590% (factoring معياري سار سنڀال)| فيلڊ ڊيٽا مسلسل ڏيکاري ٿو 9395%+ دستيابي| ~5% absolute increase |
| بجلي جو استعمال في ٽين ڪرش ٿيل| Baseline at 100% kWh/tonne| Optimized kinematics reduce draw during nonload cycle; typical improvement of 35% kWh/tonne on comparable duty.| تائين 5% سڌارو |
5. ٽيڪنيڪل وضاحتون
ماڊل رينج جي گنجائش: 150 1,200 MTPH
فيڊ اوپننگ رينج: 900mm x 600mm تائين 1500mm x 1200mm تائين
بجلي جي گهرج: 75 ڪلواٽ 200 kW برقي موٽر (specific voltage/frequency per region)
مواد جي وضاحت: Highgrade manganese steel jaw dies; main frame constructed from ST52 steel plate; shaft from forged 42CrMo4 alloy steel.
جسماني طول و عرض (مثالي ماڊل): لڳ ڀڳ. ڊگھائي: 3.5م / ويڪر: 2.8م / اوچائي: 2.9م / وزن: ~ 28,000 ڪلوگرام
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; dustprotected بيرنگ; suitable for standard outdoor quarry environments.
6. درخواست جا منظر
گرينائيٽ ڪواري توسيع پروجيڪٽ
چيلنج A ڪواريءَ کي بنيادي سرڪٽ ذريعي ذريعي وڌائڻ جي ضرورت آهي 25% without expanding their primary crusher foundation or incurring excessive liner costs due to highly abrasive granite.
Solution Implementation of our ODM stone crusher machine featuring our proprietary alloy jaw plates designed specifically for highabrasion applications.
نتيجن کي حاصل ڪيو ويو آهي هڪ مسلسل throughput اضافو 28%. Liner life improved by approximately 15%, leading to fewer changeouts annually while meeting all target product specifications.
Major Highway Construction Corridor
Challenge A contractor faced strict project deadlines but had variable feed material (mixed basalt and limestone) causing frequent chokeups in their existing primary crusher.
Solution Deployment of our jaw crusher with its hydraulic toggle clearing system was specified.
Results The crew cleared three minor blockages in under two hours total during the project—a task previously consuming a full shift each time—keeping the mobile crushing spread on schedule despite variable feed conditions.
7. تجارتي خيالات
Our ODM stone crushers are offered in three primary value tiers:
1. بنيادي ٺاھ جوڙ جو درجو: Includes core crusher with standard manganese liners, electric motor drives, بنيادي lubrication نظام.
2. Enhanced Operations Tier: Adds integrated automation controls (PLC with touchscreen), automatic lubrication system, spare parts kit including tooling.
3.Full Plant Integration Tier: Crusher supplied as part of a skidmounted module including prescreening grizzly feeder discharge conveyor walkways safety platforms
Optional features include dust suppression spray systems special alloy liners various motor voltage configurations remote monitoring telemetry hardware
Service packages range from annual inspection plans through comprehensive multiyear performance contracts covering parts labor scheduled maintenance
Financing options are available including equipment leasing capital loans through our financial partners tailored payment structures aligned with project cash flow
8.FAQ
Q What if my existing plant uses different brand secondary tertiary equipment?
A Our ODM stone crushers are designed to industrystandard interfaces Their discharge height belt pulley dimensions can be adapted ensuring compatibility with your downstream process
Q How does this machine handle wet sticky material?
A While all jaw crushers can experience buildup we design chambers with smoother internal profiles fewer material catch points For severe conditions we recommend pairing with a vibrating grizzly feeder
Q توهان جي پهچائڻ جو وقت ڇا آهي?
A Lead times vary by model specification Standard configurations typically ship within weeks Customized modules require longer Current lead times are provided upon formal quotation request
Q Do you provide installation supervision commissioning support?
A Yes We offer optional technical advisory packages where our engineers supervise installation conduct final commissioning tests train your operational staff onsite
Q What warranty do you provide?
A We offer months comprehensive warranty on all parts workmanship excluding normal wear items like liners Extended warranty options are available at purchase
Q Can you supply wear parts compatible with other OEM machines?
A As an ODM manufacturer we specialize in producing parts per client drawings specifications We can manufacture highquality compatible wear parts subject technical review
