ODM Stamp Mill Gold Mining Maker
1. PAINPOINT driven اوپننگ
ڇا توھان منظم ڪري رھيا آھيو سون جي وصولي جي عملن جو بار بار بي ترتيب ذريعي, excessive maintenance downtime, ۽ غير متوقع آپريٽنگ خرچ? Legacy crushing and grinding circuits often struggle with hard rock ores, leading to suboptimal liberation and gold losses in tailings. چيلنجز قابل مقدار آهن: unplanned stoppages for liner changes and mechanical repairs, تيز توانائي واپرائڻ في ٽين پروسيس ٿيل, and the constant labor required for manual operation and monitoring. These factors directly erode your profit margin. Is your current mineral processing equipment delivering the reliable, موثر, and costeffective performance required in today’s market? The solution lies in a purposeengineered ODM stamp mill designed for modern gold mining operations.
2. پيداوار جو جائزو
This product is a heavyduty ODM (اصل ڊيزائن ٺاهيندڙ) stamp mill engineered for the primary crushing and coarse grinding of goldbearing quartz rock and other ores. Its operational workflow is a proven, mechanically robust process:
1. اٽو کارائڻ: رنوفمين (روم) ore is fed into a enclosed mortar box.
2. ڪِرڻ & ڏاڪڻ: مشيني طور تي کڻندڙ اسٽام (heavy iron rods) are released to drop onto the ore, repeatedly pulverizing it through impact.
3. گندي ٺهڻ: Water is introduced to create a slurry of crushed material.
4. خارج ٿيڻ: The slurry passes through a perforated screen plate at the end of the mortar box, ڪنٽرول ٿيل ذرات جي ماپ کي يقيني بڻائي.
5. سون جي وصولي: The discharged slurry flows to downstream processes like sluices or amalgamation plates for gold concentration.
Application scope includes primary comminution for small to midscale hard rock gold mining operations, پائلٽ ٻوٽا, ۽ تاريخي ماڳ ٻيهر پروسيسنگ. It is particularly suited for vein material where freemilling gold is present. A key limitation is its relatively coarse grind compared to ball mills; it is typically deployed as a primary unit ahead of finer grinding or as a standalone solution where very fine liberation is not required.
3. بنيادي خاصيتون
ماڊلر فريم جي تعمير | ٽيڪنيڪل بنياد: تيار ڪيل, hightensile steel sections with machined connection points | آپريشنل فائدا: Enables faster onsite assembly, بنيادي ضرورتن کي گھٽائي ٿو, ۽ مستقبل جي پلانٽ جي ٻيهر ترتيب يا منتقلي جي اجازت ڏئي ٿي | ROI اثر: تائين انسٽاليشن جي وقت کي گھٽائي ٿو 40%, منصوبي جي مجموعي سرمائي جي گھٽتائي
PrecisionCast Alloy Stamps & جوتا | ٽيڪنيڪل بنياد: Highchrome white iron or manganese steel castings optimized for impact wear resistance | آپريشنل فائدا: Dramatically extends service life between replacements, maintains consistent stamp weight for uniform crushing force | ROI اثر: Reduces consumable parts cost per ton by an average of 30% and minimizes production stops for changeouts
Adjustable Camshaft & Lift Mechanism | ٽيڪنيڪل بنياد: Forged steel camshaft with adjustable lift profiles and centralized grease lubrication ports | آپريشنل فائدا: Allows operators to finetune stamp drop height and frequency based on ore hardness, optimizing energy use and throughput | ROI اثر: تائين پهچائي ٿو 15% better energy efficiency versus fixedcycle designs
LinerProtected Mortar Box | ٽيڪنيڪل بنياد: Mortar box lined with interchangeable, bolton abrasionresistant steel plates | آپريشنل فائدا: Protects the main frame from wear, contains noise and dust, simplifies maintenance as only liners require replacement | ROI اثر: Eliminates costly rebuilds of the core structure, reducing lifetime maintenance costs
انٽيگريڊ واٽر مئنيجمينٽ سسٽم | ٽيڪنيڪل بنياد: Manifold with regulated flow controls integrated into the mortar box design | آپريشنل فائدا: Ensures consistent slurry density without manual adjustment, improving downstream recovery performance | ROI اثر: Enhances overall gold recovery rate consistency by maintaining optimal process conditions
مرڪزي گريسنگ & Vibration Monitoring Points| ٽيڪنيڪل بنياد: Prerouted lubrication lines to all major bearings and provision for sensor mounting| آپريشنل فائدا: Enables proactive preventive maintenance schedules; allows personnel to monitor machine health from a safe distance| ROI اثر: Predicts bearing failures before they cause catastrophic downtime, مجموعي سامان جي دستيابي کي وڌائڻ
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (ميراثي اسٽيمپ ملز) | This ODM Stamp Mill Solution | فائدو (% سڌارو) |
| : | : | : | : |
| لينر & Shoe Life| 500 800 آپريشنل ڪلاڪ| 1,200 1,500 آپريشنل ڪلاڪ| +80% گهڻي خدمت زندگي |
| Tonnage throughput| Variable due to manual feed/water control| Consistent output via regulated systems| +25% more stable throughput |
| توانائي جي ڪارڪردگي (kWh/ٽن)| Higher due to fixed stroke/weight mechanics| Lower via adjustable camshaft optimization| تائين 15% گهٽتائي |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف)| ~3 months for major bearing service| ~8 months with proactive monitoring systems| +167% سڌارو |
| آن سائيٽ اسيمبلي جو وقت| 1014 days with skilled welders/fitters| 57 days with bolted modular frame|<50% تيزيءَ سان لڳائڻ |
5. ٽيڪنيڪل وضاحتون
قابليت / درجه بندي: کان ترتيب ڏئي سگهجي ٿو 1 جي طرف 5 اسٽاپ; throughput جي حد 0.5 جي طرف 3+ tons per hour depending on ore hardness and configuration.
بجلي جي گهرج: اليڪٽرڪ موٽر ڊرائيو سفارش ڪئي وئي آهي; کان اختيارن 15 kW کان 45 kW depending on stamp battery size (3اسٽيج معيار).
مواد جي وضاحت: Primary frame ASTM A36 structural steel; Stamps from forged steel; Wear shoes & mortar liners in highchrome alloy (ايڇ آر سي >58); Camshaft from forged alloy steel.
جسماني طول و عرض (عام 3 اسٽيمپ يونٽ): لڳ ڀڳ. ڊگھائي: 2.5m x ويڪر: 1.8م x اوچائي (to top of camshaft): 2م; وزن تقريبن.: ~ 8 ميٽرڪ ٽين.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل; DustProofed bearing housings; Enclosed design mitigates water splash.
6. درخواست جا منظر
ننڍي اسڪيل هارڊ راڪ مائن توسيع
چيلنج:A West African operation using manual crushing faced bottlenecks limiting plant expansion.Their challenge was adding reliable primary crushing capacity without complex infrastructure or highly skilled operators.
حل:The implementation of a modular threestamp ODM stamp mill as the new primary crusher,fed directly by ROM ore from the mine portal.
نتيجا:جي مسلسل throughput حاصل 2 tons per hour.Freed up labor previously dedicated to manual crushing.Gold recovery improved due to more uniform feed size delivered to the concentration sluices.
Historical Tailings Reprocessing Plant
چيلنج:A contractor reprocessing old tailings in North America needed coarse liberation of locked gold particles without overgrinding already fine material.Conventional jaw crushers were creating excessive fines,and ball mills were too energyintensive.
حل:A twostamp ODM mill was installed as a tertiary grinder.The adjustable stroke allowed gentle but effective cracking of conglomerates without pulverizing the entire feed.
نتيجا:The project met target liberation rates while reducing specific energy consumption by over 20% compared to the ball mill alternative,increasing project net present value.
7.تجارتي خيالات
Pricing tiers are based on stamp battery configuration:
ٽائر I (12 اسٽيمپس): پائلٽ ٻوٽن يا تمام ننڍن عملن لاء.
ٽائر II (34 اسٽيمپس): The most common configuration for smalltomedium scale production.
ٽائر III (5+ Stamps/Custom Batteries): For larger operations requiring multiple units or custom layouts.
اختياري خاصيتون شامل آهن:
متغير فريڪوئنسي ڊرائيو (وي ايف ڊي)for softstartingand precise speed control
Advanced vibration analysis sensor kits
خودڪار گريس لوڻ وارو نظام
Stainlesssteel componentsfor highly corrosive environments
Service packages range from basic documentationand spare parts lists tooffsite technical supportand scheduled onsite inspection programs.Financing options may be available through partner institutionsfor qualified buyers,includingleasing structures that preserve capital.
8.FAQ
ق:What upstream equipment is neededto feed this ODM stamp mill?
اي:The mill accepts direct runofmine(روم)ore uptoa specified maximum lump size(typically68 inches).A simple grizzlyor small jaw crusher can be usedfor initial size reduction if necessary.It does not requirefine feeding likea ball mill.
ق:Whatis therealistic impacton my operating labor costs?
A.Field data shows these mills reduce directoperating laborby centralizing controlsand extending maintenance intervals.Shifts often movefrom constant operationand adjustmentto periodic monitoringand planned maintenance tasks.
ق:Canyour ODMstampmill beintegratedwith our existing cyanidationor gravity circuit?
AYes.It servesasaprimarygrindingunit.The discharge slurry particle sizecanbe adjustedvia screen platesto provideoptimalfeedforyour downstreamprocesses,whethera Knelson concentratoror leaching tanks.
ق:Whatarethe lead timesfor deliveryand commissioning?
A.For standard configurationslead timesare typically1216weeksfrom orderconfirmation.Commissioningis conductedby our engineersor certifiedpartnerswith full documentationprovidedtoyour team.
ق:Whatisthe warranty coverage?
A.The standard warranty coversmanufacturingdefectsin materialsand workmanshipfor12monthsfrom commissioning.Coverage forextended periods isoften availablewith selectservice packages.
ق:Doyou provideflowsheet assistancefor plant designaround this equipment?
A.Engineering supportfor basic plant layoutandintegrationis includedwith purchase.For complex greenfield sites,a detailed engineeringfeasibility studyis availableasaseparate service
