ODM Sand Gravel Mining Specification
1. PAINPOINT driven اوپننگ
ريت ۽ بجری جي آپريشن کي منظم ڪرڻ جو مطلب آهي مسلسل چئلينجن سان وڙهڻ جيڪي سڌو سنئون منافعي کي ختم ڪن ٿا. ڇا توهان کي منهن ڏيڻو آهي:
Blockages کان هاء Downtime: Bridging and ratholing in hoppers and screening decks halts production, costing hours of lost throughput per incident.
غير موثر مواد جي درجه بندي: Inconsistent screen performance leads to product contamination, resulting in offspec material that requires reprocessing or sells at a discount.
زيادتي پائڻ & سار سنڀال جا خرچ: Abrasive sand and gravel rapidly degrade standard components, بار بار لائنر تبديلين جي ڪري, conveyor belt damage, and unscheduled maintenance stops.
توانائي جي شدت: Inefficient material handling and processing systems consume excessive power per ton of final product, a direct and growing operational cost.
خلا & پابنديون اجازت ڏيڻ: Static, fixedplant designs limit operational flexibility and make permitting for new sites or expansions increasingly difficult.
پلانٽ مينيجرز لاء مرڪزي سوال آهي: how can you increase reliable throughput while controlling the operational costs of wear, توانائي, ۽ بند وقت?
2. پيداوار جو جائزو: MOBILE TRACKMOUNTED SCREENING PLANT
This equipment is a selfcontained, trackmounted mobile screening plant designed for primary screening, ڇڪڻ, and stockpiling in sand and gravel extraction. It is engineered for quarry face advancement, processing natural sand and gravel deposits, and handling crushed stone.
آپريشنل ڪم فلو:
1. سڌو فيڊ: Excavator or wheel loader feeds runofquarry material directly onto the integrated feed hopper.
2. پري اسڪريننگ & ڏنڊ هٽائڻ: A heavyduty vibrating grid or grizzly section removes natural fines prior to the main screen, ڪارڪردگي وڌائڻ.
3. Primary Classification: Material is conveyed to a highcapacity, multideck vibrating اسڪرين (عام طور تي 2 يا 3 ڊيڪ) for precise sizing into specified aggregates (مثال, وڏو ڪرڻ, 2” rock, 1” rock, سانت).
4. ذخيرو ڪرڻ & پهچائڻ: Sized fractions are discharged onto radial conveyors or stockpile conveyors for direct truck loading or ground stockpiling.
5. لڏپلاڻ & سيٽ اپ ڪريو: The unit moves under its own trackdriven power between faces or sites without need for disassembly or external haulage.
ايپليڪيشن جو دائرو & حدون:
دائرو: Ideal for virgin aggregate deposits, درياهن جي کني جا عمل, and site development projects requiring onsite material processing. Excellent for contractors needing to establish temporary processing points.
حدون: Not designed as a standalone solution for hard rock primary crushing or as a finished sand washing system. Maximum feed size is typically limited by the dimensions of the integrated grizzly section.
3. بنيادي خاصيتون
Direct Feed Hopper with Grizzly | ٽيڪنيڪل بنياد: Prescreening separation | آپريشنل فائدا: تائين ڪڍي ٿو 30% of natural fines (sub1/2") at the infeed stage | ROI اثر: Reduces load on main screen decks by up to 30%, increasing total capacity and reducing wear on screen media
HeavyDuty Vibrating Screen with BOFAR® Decks | ٽيڪنيڪل بنياد: Highstrength rubber/polyurethane modular panels | آپريشنل فائدا: Dramatically reduces blinding in wet/sticky conditions; panels last 35x longer than woven wire in abrasive applications | ROI اثر: Cuts screen media replacement costs by over 60% and reduces changeout downtime
Hydraulic Track Drive & SetUp System | ٽيڪنيڪل بنياد: Independent hydrostatic track motors with hydraulic raising/lowering jacks | آپريشنل فائدا: Enables full site positioning in minutes; leveling and setup without auxiliary equipment | ROI اثر: Eliminates crane costs for moves within a site; increases utilization by enabling rapid face advancement
ٽائر 4 فائنل / Stage V Compliant DieselElectric Drive | ٽيڪنيڪل بنياد: Diesel engine drives generator powering all electric motors | آپريشنل فائدا: Provides consistent torque at variable engine RPMs; تائين ايندھن جي استعمال کي گھٽائي ٿو 18% compared to direct hydraulic drives | ROI اثر: Lowers direct fuel costs per operating hour; ensures global emissions compliance
Integrated Radial Stockpiling Conveyors | ٽيڪنيڪل بنياد: Hydraulically folding/folding conveyors with variable discharge height | آپريشنل فائدا: Creates largevolume graded stockpiles directly from the plant; enables direct truck loading from multiple positions | ROI اثر: Eliminates need for separate radial stackers or wheel loaders for stockpile management
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (Tracked Screen) | This Mobile Screening Plant Solution | فائدو (% سڌارو) |
| : | : | : | : |
| اسڪرين ميڊيا لائف (ابراھيندڙ پٿر) | ~500750 hours (اڻيل تار) | ~2,000+ hours (BOFAR® panels) | +167% جي طرف +300% |
| لڏپلاڻ & سيٽ اپ وقت (within site) | 46 ڪلاڪ (crane assist typical) | <1 ڪلاڪ (selfpowered/selfcontained)| 75% جي طرف 85% |
| ٻارڻ جو استعمال (سراسري. l/hr @ full load)| Based on direct hydraulic drive systems| Based on dieselelectric drive system| 15% جي طرف 18% |
| Maximum Screening Capacity (TPH Sand/Gravel)| Varies by model size classification| Rated capacity verified by thirdparty testing at depositspecific density| +5% جي طرف +10% over published spec |
5. ٽيڪنيڪل وضاحتون
ماڊل نامزدگي: MSP2436T
Screening Capacity: تائين 700 ٽين في ڪلاڪ (dependent on feed material gradation and moisture content)
مکيه اسڪرين: Tripledeck vibrating اسڪرين; ڇت جي ماپ: 2.4م x 6 م (8'x 20')
پاور يونٽ: EPA درجي 4 فائنل / EU Stage V compliant diesel engine driving a 350 kVA generator
ڊرائيو سسٽم: Fully hydraulic track drive with independent motors; Operating speed up to 1.2 ڪلوميٽر / ڪلاڪ
کاڌ خوراڪ جي گنجائش: 8m³ with integral adjustable grizzly section (فاصلو: 50mm معيار)
ڪنويئر سسٽم: Product conveyor widths of 1000mm; Radial stockpile conveyor length of up to 12m.
اهم مواد جي وضاحت: Mainframe constructed from hightensile steel; Abrasionresistant liners at all transfer points; Dust suppression system manifold as standard.
جسماني طول و عرض (ٽرانسپورٽ): L15m x W3m x H4m (approximate)
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين گرمي پد ۾ مسلسل آپريشن لاء ٺهيل.
6. درخواست جا منظر
River Aggregates Operation – Permitted Site Expansion
چيلنج: A midwestern US aggregates producer needed to process material from a newly permitted area located 1km from their fixed plant without investing in permanent conveying infrastructure.
حل: Deployment of two MSP2436T mobile screening plants at the new deposit face. Units processed runofriver gravel directly, creating three certified aggregate products stockpiled onsite for truck transport.
نتيجا: Eliminated overburden haulage costs to the main plant. Achieved targeted production of ~550 TPH per unit within one week of commissioning.
Civil Engineering Contractor – LargeScale Site Development
چيلنج: A contractor won a highway project requiring over 500k tons of select subbase and drainage gravels sourced onsite but faced strict project timeline penalties.
حل: A phased deployment plan using one mobile screening plant advanced alongside excavation work every 1014 ڏينهن.
نتيجا: Provided all required granular fill materials directly from site excavation waste rock. Avoided $250k+ in offsite aggregate purchase costs and eliminated haulage delays.
7. تجارتي خيالات
قيمت جا درجا:
بنيادي جوڙجڪ ($POA): Includes standard features as outlined in technical specifications.
پريميئم ترتيب (+1520%): Adds onboard weighing systems, remote telematics/monitoring package, upgraded dust suppression fogging system.
ڪسٽم ترتيب (+مختلف): Options include different screen media types (harp wire, پنچ پليٽ), specialized conveyors for washed material handling.
اختياري خاصيتون: Extended service access platforms • Magnetic head drum separator • Hybrid drive option with grid connection capability • Highfrequency wash screen deck conversion kit.
سروس پيڪيجز:
1سال / unlimitedhour parts warranty • Extended warranty plans covering major structural components • Scheduled maintenance contracts with guaranteed response times • Onsite operator training programs included with purchase.
فنانسنگ جا اختيار:
Available through partnered financial institutions include equipment leasing structures tailored to seasonal cash flows • Fixedrate term loans aligned with expected equipment lifespan • Rentaltoown pathways available.
8.FAQ
Q1 Is this mobile screening plant compatible with our existing fleet of excavators?
Field data shows optimal performance when paired with excavators in the range required by your target feed size (<24"). The integrated hopper design accommodates most standard bucket sizes used in aggregate extraction.
Q2 What is the expected operational impact on our maintenance crew's workload?
The use of longlife polyurethane screen panels reduces changeout frequency significantly compared to wire mesh units scheduled maintenance intervals are extended due primarily due reduced component count within dieselelectric drive train versus complex hydraulic systems found competing units
Q3 How does financing typically work?
We offer several commercial structures Most commercial buyers opt either capital lease which allows ownership transfer end term operating lease provides lower monthly payments flexibility upgrade Contact us discuss specific tax depreciation implications your region
Q4 Can this unit produce washed spec sand?
While it can remove natural fines via prescreening it not substitute dedicated sand washing plant However optional highfrequency wash deck kit can added final deck produce coarse washed sand product specific applications
Q5 What happens if we encounter exceptionally sticky claybound material?
The BOFAR® panel system specifically designed resist blinding such conditions For severe cases recommend optional deck ball tray system which introduces additional vibration directly media layer preventing adhesion
