ODM Quarry Ballast Crushing Equipment
1. PAINPOINT driven اوپننگ
آپريشنل خرچن ۾ اضافو ڪري رهيا آهن ۽ غير متوقع وقت ختم ڪري رهيا آهن توهان جي کواري جي منافعي کي? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, مسلسل پيداوار, اعلي معيار واري ريلوي بيلٽ مختلف چئلينج پيش ڪري ٿو. Inconsistent feed material leads to excessive wear on crusher liners, driving up maintenance costs and parts inventory. Manual adjustment for product gradation is timeconsuming and often results in offspec material, causing costly rejections. ان کان سواء, traditional crushing circuits struggle with the cubical product shape required for optimal track bed stability, leading to premature breakdown and increased lifecycle costs for your clients. How can you increase throughput of inspec material while simultaneously controlling wear costs and reducing energy consumption per ton? The solution lies in purposeengineered ODM quarry ballast crushing equipment.
2. پيداوار جو جائزو
This product line comprises stationary and semimobile primary, ثانوي, and tertiary crushing plants specifically configured for highvolume railway ballast production. The operational workflow is engineered for maximum yield of the required 4070mm graded aggregate:
1. ابتدائي گھٽتائي: Scalping of fines and primary size reduction via a robust jaw or gyratory crusher.
2. ثانوي ڪرشنگ & شڪل ڏيڻ: Critical stage utilizing a cone crusher configured for optimal interparticle crushing to enhance cubicity.
3. فائنل اسڪريننگ & ٻيهر گردش: Precise multideck screening separates the final ballast product; oversize is recirculated efficiently, while undersize is diverted for other aggregate products.
Application scope includes dedicated railway ballast quarries and multiproduct quarries with a dedicated ballast production line. Key limitations include feed size compatibility with the primary crusher aperture and a requirement for consistent electrical power supply for stationary plants.
3. بنيادي خاصيتون
ترقي يافته چيمبر جاميٽري | ٽيڪنيڪل بنياد: فيڊ مواد جي تجزيي جي بنياد تي بهتر ڪيل کرشنگ گفا ڊيزائن | آپريشنل فائدا: Promotes interparticle crushing to produce a higher percentage of cubical particles, directly meeting EN 13450/AS 2758.7 معيار | ROI اثر: Reduces waste from flaky or elongated particles, increasing saleable yield by an estimated 815%
هائيڊرو سيٽ سي ايس ايس ايڊجسٽمينٽ | ٽيڪنيڪل بنياد: Hydraulic adjustment of the Closed Side Setting (سي ايس ايس) on cone crushers | آپريشنل فائدا: Allows operators to adjust product gradation in minutes without stopping the crusher, maintaining spec during feed variations | ROI اثر: مينوئل ايڊجسٽمينٽ لاءِ گھٽ وقت گھٽائي ٿو, پلانٽ جي مجموعي دستيابي کي وڌائڻ
لينر وار معاوضو | ٽيڪنيڪل بنياد: Automated system that maintains CSS as wear parts degrade | آپريشنل فائدا: Delivers consistent product size throughout the liner life without manual intervention | ROI اثر: Stabilizes output quality, reduces variabilityrelated waste, and extends effective liner service life
لوڊ & Feed Control Automation | ٽيڪنيڪل بنياد: PLCintegrated sensors regulating feed rate based on crusher motor load | آپريشنل فائدا: Prevents crusher overload and choking, ensuring smooth operation at peak capacity | ROI اثر: ڊرائيو اجزاء کي نقصان کان بچائيندو آهي, اڻ رٿيل اسٽاپ کي گھٽائي ٿو, ۽ توانائي جي استعمال کي بهتر بڻائي ٿو في ٽين ڪرش ٿيل
ماڊلر لباس پارٽ ڊيزائن | ٽيڪنيڪل بنياد: معياري ٿيل, reversible/wearable components in primary impactors or jaws | آپريشنل فائدا: Reduces part changeout time and simplifies inventory management for maintenance crews | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a 3040% مرمت جي وقت ۾ گھٽتائي (ايم ٽي آر) لينر جي تبديلين دوران
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | Industry Standard Baseline | ODM Quarry Ballast Solution | فائدو (% سڌارو) |
| : | : | : | : |
| پيداوار جي ڪعبي جي انڊيڪس (شڪل) | 7580% within spec band (ASTM D4791) | مسلسل >90% within spec band (ASTM D4791) | +1215% سڌارو |
| لائنر زندگي (ابراھيندڙ پٿر) ~ Secondary Cone Crusher Manganese Steel Liners ~ Secondary Cone Crusher Manganese Steel Liners ~ Secondary Cone Crusher Manganese Steel Liners ~ Secondary Cone Crusher Manganese Steel Liners ~ Secondary Cone Crusher Manganese Steel Liners ~ Secondary Cone Crusher Manganese Steel Liners ~ Secondary Cone Crusher Manganese Steel Liners ~ Secondary Cone Crusher Manganese Steel Liners ~ Secondary Cone Crusher Manganese Steel Liners ~ Secondary Cone Crusher Manganese Steel Liners~SecondaryConeCrushe~SecondaryConeCrushe~SecondaryConeCrushe~SecondaryConeCrushe~SecondaryConeCrushe~SecondaryConeCrushe~SecondaryConeCrush~SecondaryConeCrush~Seco| 450k 550k tons per set (گرينائيٽ) >600k tons per set (گرينائيٽ)| +1020% وڌايل زندگي |
| Specific Energy Consumption kWh/tonne Throughput Reduction Ratio >5:1 Throughput Reduction Ratio >5:1 Throughput Reduction Ratio >5:1 Throughput Reduction Ratio >5:1 Throughput Reduction Ratio >5:|0 .85 1 .05 kWh/t 96 %|+24 سيڪڙو پوائنٽون|
5. ٽيڪنيڪل وضاحتون
قابليت / درجه بندي: کان ترتيب ڏئي سگهجي ٿو 200 ختم ڪرڻ 800 ٽين في ڪلاڪ تيار ٿيل بيلسٽ پراڊڪٽ.
بجلي جي گهرج: Primary plant motors from 160kW to 400kW; مجموعي نصب ٿيل طاقت جو دارومدار ترتيب تي.
مواد جي وضاحت: تائين compressive طاقت پٿر لاء انجنيئر 350 ايم پي اي; standard wear liners are highgrade manganese steel; optional ceramic composites available for highly abrasive feeds.
جسماني طول و عرض: Stationary plant footprints from approximately 15m x 25m; semimobile units designed for easier relocation within a site.
ماحولياتي آپريٽنگ رينج: مناسب لوبريڪيشن سسٽم سان گڏ 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; dust suppression systems are integrated as standard.
6. درخواست جا منظر
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