ODM Jc5000 Jaw Crusher Private Label Manufacturer
ODM JC5000 Jaw Crusher Private Label Manufacturing: Engineering Your Brand's Entry into HighCapacity Primary Crushing
آپريشنل چئلينج: When Your Current Primary Crusher Becomes Your Bottleneck
Your plant's profitability hinges on the first stage of size reduction. اڃان تائين, many operations face the same recurring issues:
- Unplanned downtime costs: In hard rock mining, every hour of unscheduled primary crusher stoppage can cost between $10,000 ۽ $50,000 in lost production and downstream idling, depending on throughput.
- Reduced feed acceptance: If your current unit struggles with a nominal feed opening under 50 انچ, you are likely prescreening or using secondary blasting to manage oversize, شامل ڪرڻ $0.03 جي طرف $0.08 في ٽون in ancillary handling costs.
- اعلي لباس حصو واپرائڻ: Older jaw designs with straight jaw plates can increase wear costs by 15-20% جديد جي مقابلي ۾, curvedesigned crushing chambers.
- سار سنڀال جي پيچيدگي: Hydraulic toggle adjustments and complex shim systems often require 4–8 hours of downtime for a simple closed side setting (سي ايس ايس) change.
- پرائمري ڪرشنگ: سخت پٿر (گرينائيٽ, بيسالٽ, ڪوارٽزائٽ) تائين compressive طاقت سان 400 ايم پي اي.
- ريسائيڪلنگ: Reinforced concrete and asphalt slab processing.
- حدون: چپچپا لاء مناسب ناهي, claybound materials without a prescalping feeder; requires a controlled feed to prevent bridging.
- ٽائر 1: معياري پيڪيج (بنيادي قيمت) Includes the crusher, معياري جبڑے پليٽ, ويبلٽ ڊرائيو, and motor starter. Suitable for stationary installations.
- ٽائر 2: MobileReady Package (وچ وارو) Adds a skid frame, خارج ڪرڻ جي ڇت, and hydraulic power pack for the CSS adjustment. Designed for easy integration onto a portable plant.
- ٽائر 3: ٽرڪن حل (پريميئم) Includes a vibrating feeder, خارج ڪرڻ وارو, and a basic automation system for remote monitoring.
- ڪسٽم جبڑے پليٽ پروفائلز: Available for specific applications (مثال, flattopped for gravel, corrugated for hard rock).
- خودڪار پيڪيج: Includes sensors for power draw, CSS position, ۽ برداشت جي درجه حرارت, enabling remote monitoring and data logging.
- HighWear Liner Kit: A set of premium liners for the feed hopper and crusher housing.
- معياري وارنٽي: 12 مهينا / 2,000 ڪلاڪ.
- توسيع وارنٽي: تائين 36 مهينا, covering major components.
- حفاظتي سار سنڀال جو معاهدو: Scheduled inspections and oil sampling.
- LeasetoOwn: Structured over 3660 مهينا.
- سامان جو قرض: Fixedrate financing for qualified buyers.
- PerformanceBased Contracts: Payments tied to machine throughput or uptime.
سوال آهي: Are you investing in a machine that merely crushes rock, or are you investing in a system engineered to maximize uptime, minimize wear cost per ton, and provide a marketable advantage for your brand? The ODM JC5000 offers a definitive answer for contractors and plant managers who refuse to accept these inefficiencies as the status quo.
پيداوار جو جائزو: The ODM JC5000 HeavyDuty Primary Jaw Crusher
جي ODM JC5000 is a 5000series, heavyduty singletoggle jaw crusher designed for primary reduction of hard and abrasive rock, ٻيهر استعمال ٿيل ڪنڪريٽ, ۽ تباهي جو ملبو. It is engineered to bridge the gap between midsize (1100x800mm) and largeformat (1300x1100mm) کولڻ وارا, offering a high throughputtoweight ratio suitable for both stationary and mobile applications.
آپريشنل ڪم فلو:
1. فيڊ لوڊنگ: Material is loaded via excavator or wheel loader into the 50inch x 40inch feed opening, accepting blocky feed up to 900mm (35.4 ۾).
2. کمپريشن کرشنگ: سنسڪرت شافٽ گھمندو آهي, driving the movable jaw plate in an elliptical motion against the fixed jaw. The steep nip angle ensures aggressive biting of the feed material.
3. مواد جي وهڪري: Crushed material gravitates down the Vshaped chamber, where the CSS (بند طرف سيٽنگ) حتمي پيداوار جي ماپ جو تعين ڪري ٿو.
4. خارج ٿيڻ & پهچائڻ: The crushed product exits via the underbelt or discharge conveyor, ثانوي ڪرشنگ يا اسڪريننگ لاء تيار.
ايپليڪيشن جو دائرو:
بنيادي خاصيتون: Engineering Precision for Tangible ROI
1. HeavyDuty "ايم" Type Crushing Chamber | ٽيڪنيڪل بنياد: Curved jaw plate profile for continuous material flow | آپريشنل فائدا: Reduces packing and increases throughput by up to 10% | ROI اثر: Lower energy consumption per ton and reduced downtime for clearing blockages.
2. محدود عنصرن جو تجزيو (ايف اي اي) اصلاح ٿيل فريم | ٽيڪنيڪل بنياد: Welded steel frame with stressrelieved heavyduty side plates | آپريشنل فائدا: Ensures structural integrity under highimpact loading, reducing frame fatigue | ROI اثر: Extended machine life (20+ سال) and lower maintenance costs on structural components.
3. هائيڊولڪ سي ايس ايس ايڊجسٽمينٽ سسٽم | ٽيڪنيڪل بنياد: Hydraulic cylinders with wedge adjustment mechanism | آپريشنل فائدا: Allows for quick CSS changes in under 10 منٽن کان سواء شيم | ROI اثر: جي ذريعي بند وقت گھٽائي ٿو 75% compared to manual shim adjustment, enabling rapid adaptation to market product specifications.
4. Oversized Eccentric Shaft & بيئرنگ | ٽيڪنيڪل بنياد: 50CrMnNiMo forged steel shaft with spherical roller bearings | آپريشنل فائدا: Higher inertia for crushing hard rock; increased bearing life under heavy radial loads | ROI اثر: Reduces risk of shaft failure, a critical cost center, and extends bearing service intervals to 20,000+ ڪلاڪ.
5. Hydraulic Relief Clearing System | ٽيڪنيڪل بنياد: Hydraulic cylinders that open the jaw to release uncrushable material (ٽرام لوهه) | آپريشنل فائدا: Automatically resets to the previous CSS after clearing | ROI اثر: Prevents catastrophic damage to the toggle plate and frame, ممڪن مرمت جي خرچن جي بچت $50,000+.
6. موٽڻ لائق & ٽڪرا ٽڪرا ٽڪرا | ٽيڪنيڪل بنياد: 18% منگني (Mn18Cr2) مصرع, segmented design | آپريشنل فائدا: Allows for rotation of wear parts to maximize utilization; reduces replacement frequency | ROI اثر: Lowers wear cost per ton by up to 15% and reduces inventory holding costs for spare parts.
7. Modular Design for OEM Integration | ٽيڪنيڪل بنياد: Standardized base frame and drive configurations | آپريشنل فائدا: Simplifies installation on existing foundations or mobile plants | ROI اثر: تنصيب جو وقت گھٽائي ٿو 20% and lowers engineering costs for your specific site layout.
مقابلي جا فائدا: ماپيل ڪارڪردگي بمقابله. انڊسٽري معيار
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (1500x1200 class) | ODM JC5000 Solution | فائدو (% سڌارو) |
| : | : | : | : |
| ذريعي (tph) | 350 450 | 400 550 | +15% (بهتر ڪيل چيمبر جاميٽري جي ڪري) |
| CSS ترتيب ڏيڻ جو وقت | 30 45 منٽ (دستي شيمس) | < 10 منٽ (هائيڊولڪ) | +70% (faster product changeover) |
| Specific Wear Cost (آمريڪي ڊالر/ٽن) | $0.12 $0.18 | $0.09 $0.14 | +20% (reduced wear via segmented plates) |
| سار سنڀال بند وقت (ڪلاڪ/مهينو) | 16 24 | 8 12 | +50% (reduced via centralized lubrication & آسان رسائي) |
| بجلي جو استعمال (kWh/ٽن) | 0.8 1.2 | 0.6 0.9 | +25% (efficient crushing motion) |
ٽيڪنيڪل وضاحتون: The ODM JC5000
| تفصيل | يونٽ | قدر |
| : | : | : |
| ماڊل | | جي سي 5000 |
| فيڊ کولڻ (ڊبليو ايڪس ايل) | ايم ايم (انچ) | 1250 x 1000 (50" x 40") |
| وڌ. کاڌ خوراڪ جي ماپ | ايم ايم (انچ) | 900 (35.4) |
| سي ايس ايس جي حد | ايم ايم (انچ) | 75 200 (3" 8") |
| ذريعي | tph | 400 550 |
| سنسڪرت شافٽ جي رفتار | آر پي ايم | 220 |
| موٽر پاور | ڪلواٽ (ايڇ پي) | 160 200 (215 270) |
| ڪڪڙ جو وزن | ڪلو (lbs) | 45,000 (99,200) |
| طول و عرض (ايل x ڊبليو x ايڇ) | ايم ايم (فوٽ) | 3500 x 2500 x 2800 (11.5 x 8.2 x 9.2) |
| آپريٽنگ جي درجه حرارت جي حد | °C (°F) | 20 جي طرف +40 (4 جي طرف +104) |
ايپليڪيشن منظرنامو: Field Data from the ODM JC5000
ڪيس اسٽڊي 1: سخت پٿر جي کوٽائي (گرينائيٽ) | چيلنج: The client faced high wear costs and frequent downtime due to jamming with blocky granite feed. | حل: Implemented the ODM JC5000 with a hydraulic relief system and Mn18Cr2 jaw plates. | نتيجا: جي ذريعي وڌي ويو 18% (کان 420 جي طرف 495 tph). Wear cost per ton decreased by 22% due to the segmented plate design. Uptime increased to 95%, اضافي ۾ ترجمو ڪرڻ 1,200 tons of production per month.
ڪيس اسٽڊي 2: Concrete Recycling Contractor | چيلنج: The contractor needed a portable solution to process reinforced concrete with high steel content without damaging the crusher. | حل: The JC5000's hydraulic clearing system was activated 56 times per shift to pass rebar. | نتيجا: Eliminated manual clearing downtime, بچت 2 ڪلاڪ في شفٽ. The automatic reset function ensured consistent product quality. Total operating cost per ton was reduced by 15% compared to their previous impact crusher.
ڪيس اسٽڊي 3: زير زمين کان کني (پرائمري ڪرش) | چيلنج: Limited headroom and the need for a robust, lowmaintenance unit for a block cave operation. | حل: A customized, lowprofile configuration of the JC5000 was installed. | نتيجا: ايم بي ايف (ناڪامين جي وچ ۾ وچولي وقت) increased to 1,500 ڪلاڪ. The FEAoptimized frame withstood the severe impact loads, and the centralized lubrication system reduced maintenance labor by 30%.
تجارتي خيالات: Structuring Your Investment
The ODM JC5000 is available through a private label partnership, allowing you to brand the equipment as your own. Pricing is structured based on configuration and service level:
اختياري خاصيتون:
سروس پيڪيجز:
فنانسنگ جا اختيار:
FAQ: Addressing Your Technical and Commercial Queries
Q1: What is the lead time for the ODM JC5000 under a private label agreement?
معياري وقت آهي 1620 آرڊر جي تصديق کان هفتي. This includes custom painting, branding, and any optional features. اسان آرڊر ڏيڻ جي صلاح ڏيو ٿا 6 months in advance to secure production slots.
Q2: Can the JC5000 be integrated into my existing mobile crushing plant?
ها. The modular base frame is designed with standard mounting points. We provide full engineering drawings and can supply a customdesigned support skid to match your existing chassis specifications.
Q3: What is the specific power consumption compared to an impact crusher for the same application?
For hard, ڇڪڻ وارو پٿر, the JC5000 typically consumes 0.60.9 kWh/ٽن, جيڪو آهي 2030% گهٽ than an impact crusher. بهرحال, for softer, less abrasive limestone, an impact crusher may be more energyefficient. The JC5000 is optimized for highcompression strength materials.
Q4: How does the hydraulic CSS system improve my operational efficiency?
It allows you to adjust product size in under 10 minutes without stopping the main motor. This enables you to respond quickly to market demands for different aggregate sizes, reducing the need for multiple stockpiles and recrushing cycles.
Q5: What is the expected lifespan of the main frame and the jaw plates?
The FEAoptimized main frame is designed for a minimum 20year service life under normal operating conditions. Jaw plate life depends on the feed material; for granite, توقع ڪرڻ 3,0005,000 ڪلاڪ. For recycled concrete, توقع ڪرڻ 6,0008,000 ڪلاڪ.
Q6: What are the specific requirements for the foundation?
A reinforced concrete foundation weighing approximately 1.5 times the crusher weight is recommended to absorb dynamic loads. We provide detailed foundation drawings and installation guidelines. For mobile applications, a rigid steel skid is required.
Q7: How does the private label process work for spare parts?
You can stock spare parts under your own brand. We provide a recommended spare parts list for 1,000 ۽ 5,000 ڪم جا ڪلاڪ. We can also offer a consignment stock program where parts are stored at your facility but only billed when used.
