ODM Harga Hammer Mill Wholesalers
1. PAINPOINT driven اوپننگ
ڇا توهان منظم ڪري رهيا آهيو بار بار خرچن ۽ آپريشنل رڪاوٽون توهان جي سائيز گهٽائڻ واري عمل ۾? نامناسب ذرات جي ماپ جي ورڇ, گهڻو لباس حصو متبادل تعدد, ۽ سار سنڀال لاءِ غير منصوبا بند وقت صرف تڪليفون نه آهن- اهي سڌو سنئون توهان جي هيٺئين لائن تي اثرانداز ٿين ٿيون. جڏهن توهان جي هامر مل underperforms, توهان کي منهن ڏيڻو پوندو توانائي واپرائڻ في ٽين پروسيس تي, اعلي اسپيئر پارٽس جي فهرستن جي قيمت, and potential downstream processing delays.
Is inconsistent feed material causing unpredictable output fineness and affecting your final product quality?
ڇا توهان هٿيارن کي تبديل ڪري رهيا آهيو, اسڪرين, and liners too often, struggling with both parts costs and labor hours?
Does mill vibration or bearing failure lead to catastrophic unplanned shutdowns, توهان جي پوري پيداوار واري لائن کي روڪيو?
Are you sacrificing throughput capacity because your current equipment cannot handle material variability or requires constant operator adjustment?
These challenges underscore the need for a hammer mill engineered not just to crush, but to deliver operational reliability and predictable costperton performance.
2. پيداوار جو جائزو: ODM HeavyDuty Hammer Mill
هن ODM (اصل ڊيزائن ٺاهيندڙ) hammer mill is a robust industrial impact crusher designed for highvolume reduction of mediumhard to hard materials. It is engineered for continuous operation in demanding mineral processing, مجموعي پيداوار, and industrial milling applications.
آپريشنل ڪم فلو:
1. ڪنٽرول ٿيل فيڊ: مواد هڪ منظم فيڊ سسٽم ذريعي متعارف ڪرايو ويو آهي (مثال, vibratory فيڊر, پٽي conveyor) پيسڻ واري ڪمري ۾.
2. اثر گھٽائڻ: تيزيءَ سان گھمندڙ ھٿون (هڪ Heavyduty روٽر تي نصب) متحرڪ توانائي فراهم ڪرڻ, shattering material against the breaker plates and chamber walls.
3. سائز جي درجه بندي: Sized particles exit through a perforated screen grate; oversize material remains in the chamber for further reduction.
4. خارج ٿيڻ: Processed material is conveyed away for the next stage of operation.
ايپليڪيشن جو دائرو: چونا پٿر لاء مثالي, جپسم, ڪوئلو, مجموعا, تعميراتي مواد ٻيهر استعمال ڪيو, ۽ ڪجهه دھاتي معدنيات. انتهائي خرابي واري مواد لاء سفارش نه ڪئي وئي آهي (مثال, سليڪا واري ريت) بغير مخصوص مصر جي جوڙجڪ جي, or for sticky, highmoisture content feeds that may cause screen clogging.
3. بنيادي خاصيتون
Reversible روٽر سسٽم | ٽيڪنيڪل بنياد: سميٽري روٽر ڊيزائن کي اجازت ڏئي ٿو آخري فورنڊ گردش | آپريشنل فائدا: متبادل ٿيڻ کان اڳ هٿيارن جي ڪنڊن جي خدمت زندگي کي ٻيڻو ڪري ٿو; enables quick change of impact direction to combat asymmetric wear | ROI اثر: Reduces annual hammer inventory costs by up to 50% ۽ وڏي خدمت جي وقفن کي وڌايو.
ورهايل وير لائينر | ٽيڪنيڪل بنياد: Bolton liner sections made from alloy steel or AR plate | آپريشنل فائدا: Individual sections can be replaced during scheduled maintenance without dismantling the entire housing; گھٽ ۾ گھٽ وقت گھٽائي ٿو | ROI اثر: لائينر جي بدلي جي گھٽتائي کي گھٽائي ٿو تقريبا 70% compared to weldedplate designs.
متحرڪ توازن & HeavyDuty Bearings | ٽيڪنيڪل بنياد: Factory rotor balancing to ISO G6.3 standard paired with oversized spherical roller bearings | آپريشنل فائدا: آپريشنل رفتار تي تباهي واري کمپن کي ختم ڪري ٿو; ensures smooth running under variable load conditions | ROI اثر: بيئرنگ سروس جي زندگي کي ختم ڪري ٿو 40%, preventing costly secondary damage from vibrationinduced failure.
QuickChange اسڪرين & Hammer System | ٽيڪنيڪل بنياد: Hydraulic or mechanical assist systems for accessing the grinding chamber | آپريشنل فائدا: Enifies changeover of screen grate sizes and hammer sets in hours instead of shifts | ROI اثر: ٻوٽي جي لچڪ ۽ اپٽائم وڌائي ٿو; allows rapid adaptation to different product specifications with minimal lost production.
Dual Drive Pulley Configuration | ٽيڪنيڪل بنياد: Multiple Vbelt sheaves distributing power from dual motor drives | آپريشنل فائدا: Provides redundant power transmission; reduces stress on individual belts and motors; allows for easier tensioning | ROI اثر: Lowers risk of complete drive failure; improves overall transmission efficiency by 35%, reducing energy waste.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | This ODM Hammer Mill Solution | دستاويزي فائدو |
| : | : | : | : |
| ٽين في ڪلاڪ / kWh (for ~25mm limestone) | 8 10 TPH/kWh | 11 13 TPH/kWh | +2030% توانائي جي ڪارڪردگي |
| هيمر جي عمر (under defined conditions) | 400 600 ڪم جا ڪلاڪ | 800 1,200 ڪم جا ڪلاڪ (موٽڻ لائق) | +100% خدمت زندگي |
| اسڪرين جي تبديلي جو وقت (for major size change) | 8 12 ڪلاڪ | 3 5 ڪلاڪ (with assist)| 60% بند وقت |
| شور جي سطح تي 1 ميٽر (مڪمل لوڊ هيٺ)| >105 ڊي بي(اي) | <98 ڊي بي(اي) (with sealed housing)| Improved OSHA Compliance |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: ماڊل تي منحصر, کان 50 TPH کان مٿي 300 TPH in aggregate applications.
بجلي جي گهرج: کان 160 kW تائين 630 ڪلواٽ (250 ايڇ پي - 850 ايڇ پي), configured for either direct drive or belt drive.
روٽر قطر & ويڪر: Options from Φ1000mm x L1200mm to Φ2000mm x L3000mm.
مواد جي وضاحت: ھائوسنگ ھائو ڊيوٽي ڪاربان اسٽيل پليٽ مان ٺاھيو ويو (>20mm thick). Standard hammers are forged alloy steel; optional DuroMax™ or manganese steel alloys available. Rotor shaft is hightensile forged steel.
فيڊ سائيز وڌ ۾ وڌ: Up to ≤500mm edge length depending on model.
پيداوار جي سائيز جي حد: Adjustable from ≤5mm to ≤50mm based on screen selection.
آپريٽنگ جي درجه حرارت جي حد: Ambient to +60°C (+140°F); bearing housings include provisions for cooling if required.
مٽي ڪنٽرول: Fully sealed housing with multiple shaft seals; flanged connections for dust extraction systems.
6. درخواست جا منظر
مجموعي پيداوار جو پلانٽ - چونا پٿر پروسيسنگ
چيلنج: A quarry’s existing hammer mill produced excessive fines (<3ايم ايم), wasting marketable product fractions while struggling with high vibration that led to quarterly bearing failures.
حل: Implementation of a midrange ODM hammer mill with a dynamically balanced rotor and optimized screen grate geometry.
نتيجا: Fines generation reduced by ~18%, قابل فروخت پيداوار جي پيداوار وڌائڻ. Bearing service life extended to over 18 مسلسل آپريشن جا مهينا. Overall plant availability increased by an estimated ~5%.
Mineral Processing Pilot Plant – Versatility Requirement
چيلنج: An engineering contractor required flexible crushing equipment for pilot testing various ore types without lengthy reconfiguration periods between tests.
حل: Installation of an ODM hammer mill featuring the quickchange screen/hammer system and reversible rotor.
نتيجا: Changeover time between different ore test batches reduced from one full day to under four hours. The reversible rotor feature allowed them to process a highly abrasive sample without immediate parts replacement after initial wear was observed.
7. تجارتي خيالات
Pricing tiers are structured according to capacity rating and construction material grade:
معياري ڊيوٽي سيريز: For consistent feed materials like coal or softer aggregates. Offers core reliability at an entry capital cost.
HeavyDuty سيريز: The most common specification for general quarrying and mineral processing, featuring all core features listed above.
SevereDuty Series: Includes upgraded alloys throughout wear components (لينر,هٿيار), specialized shaft seals,and premium bearings for highly abrasive or corrosive feeds.
اختياري خاصيتون شامل آهن:
خودڪار lubrication نظام
وائبريشن مانيٽرنگ سينسر PLC انضمام سان
Explosionproof construction
Custom mobile skid mounting
Service packages range from basic commissioning support up through comprehensive annual maintenance contracts with guaranteed parts availability windows.Financing options including leasetoown programs are available through partner institutions,making capital expenditure manageable within operational budgets.
8.FAQ
Q1:What level of moisture in feed material can this hammer mill handle?
A1:Practical field data suggests optimal operation with feed moisture below ~15%.For higher moisture content,fines may agglomerate,causing screen blinding.A heated chamber option is available for specific highmoisture applications like certain clays.
Q2:What is the typical lead time on critical wear parts like hammers or screens?
A2:Due our ODM manufacturing model we maintain substantial raw stock.For standard alloys lead times average two weeks.Guaranteed expedited shipping options exist within our service contracts ensuring minimal operational disruption
Q3.How does this equipment integrate with our existing feeding conveying system?
A3:The mills are designed with standardized inlet outlet flange dimensions adaptable via transition pieces.Engineering drawings are provided upfront allowing your team contractors plan integration seamlessly into existing layouts
Q4.What kind foundation required installation ?
A4:A reinforced concrete foundation mass approximately three times machine weight recommended dampen operational vibrations.Detailed foundation drawings anchor bolt templates included delivery documentation
Q5.Are performance guarantees offered ?
A5 Yes we provide guaranteed throughput capacity particle size distribution curves based controlled test runs agreed representative sample material prior contract finalization
Q6.Can you supply matching ancillary equipment feeders conveyors dust collection ?
A6 As an ODM manufacturer we act as single point contact source coordinate supply all necessary ancillary equipment through vetted partners simplifying procurement logistics ensuring system compatibility
