ODM Harga Hammer Mill Sourcing ايجنٽ
1. PAINPOINT driven اوپننگ
ڇا توھان منظم ڪري رھيا آھيو متضاد ذرہ سائز, excessive wear part replacement costs, and unplanned downtime in your crushing operations? Inefficient size reduction directly impacts your bottom line through wasted energy, high maintenance labor hours, ۽ پيداوار جي رڪاوٽون. جڏهن توهان جي هامر مل underperforms, the entire processing line suffers. Are you questioning the total cost of ownership of your current equipment? Is frequent component changeout disrupting your production schedule? Do you struggle to achieve a consistent product fineness for downstream processes? Sourcing a reliable ODM hammer mill is a critical capital decision to resolve these persistent challenges.
2. پيداوار جو جائزو
هن ODM (اصل ڊيزائن ٺاهيندڙ) hammer mill is a heavyduty industrial crusher engineered for the highvolume reduction of mediumhard to brittle materials. ان جو آپريشنل ڪم فلو مضبوطيءَ لاءِ ٺهيل آهي: (1) Material is fed via vibratory or belt conveyor into the grinding chamber, (2) Highvelocity hammers impact and shatter the material against the liner, (3) Sized particles pass through a screen of specified aperture, حتمي پيداوار جي ماپ جو تعين ڪرڻ, (4) Processed material is discharged via gravity or pneumatic system. This equipment is applicable for crushing minerals, مجموعا, صنعتي معدنيات, and recycled materials but is not suited for very sticky, لچڪدار, or highmoisture feeds without specialized configuration.
3. بنيادي خاصيتون
HeavyDuty روٽر اسيمبلي | ٽيڪنيڪل بنياد: جڙيل / Solid Steel Disc Design | آپريشنل فائدا: Sustains high inertia for crushing efficiency and resists deflection under shock loads | ROI اثر: Reduced vibrationrelated failures and longer bearing life, سار سنڀال جي خرچ کي گھٽائڻ
مٽائڻ وارو & Reversible Wear Components | ٽيڪنيڪل بنياد: Symmetrical Hammer Design & MultiSided Liners | آپريشنل فائدا: Operators can rotate/swap components to utilize all wear surfaces before changeout | ROI اثر: تائين جي خدمت جي وقفن کي وڌايو 300%, سڌو سنئون اسپيئر پارٽس جي فهرست جي قيمت گھٽائڻ
QuickChange اسڪرين سسٽم | ٽيڪنيڪل بنياد: ClampType or HydraulicAssisted Screen Frame | آپريشنل فائدا: اسڪرين جي سائيز کي ھيٺان ۾ تبديل ڪريو 30 خاص اوزار کان سواء منٽ | ROI اثر: Minimizes downtime during product specification changes, پلانٽ جي استعمال کي وڌائڻ
DualFlow Dynamic Air System | ٽيڪنيڪل بنياد: Regulated Airflow Through Mill Body | آپريشنل فائدا: Controls temperature and removes fines to prevent screen blinding and material caking | ROI اثر: Maintains rated throughput and protects bearings from heat stress
سڌو ڊرائيو ڪولنگ سسٽم | ٽيڪنيڪل بنياد: Eliminates VBelts & Sheaves via Coupled Motor | آپريشنل فائدا: اوور سان طاقت منتقل ڪري ٿو 98% efficiency and reduces footprint | ROI اثر: Lowers energy consumption compared to beltdriven systems and eliminates belt maintenance
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | This ODM Hammer Mill Solution | دستاويزي فائدو |
| : | : | : | : |
| اسڪرين جي تبديلي جو وقت (Major Size) | 90 120 منٽ | 65% بند وقت ۾ گهٽتائي |
| Hammer Service Life (Granite Crushing) | 400 500 ڪم جا ڪلاڪ| 550 650 operating hours with equivalent material| ~25% increase in component lifespan |
| مخصوص توانائي واپرائڻ (kWh/ٽن)| مواد جي لحاظ کان مختلف آهي; بنياد تي مقرر ڪيو ويو آهي 100%| Optimized chamber geometry reduces recirculation| تائين 15% توانائي جي ڪارڪردگي ۾ بهتري |
| شور جي سطح تي 1 ميٽر (ڊي بي(اي))| گهڻو ڪري وڌي ٿو 105 ڊي بي(اي)| Integrated acoustic damping liners & housing design|< 98 ڊي بي(اي), improving compliance |
Compared to previous generation models from same manufacturer.
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: ماڊل تي منحصر, کان 5 TPH کان مٿي 150 ٽي پي ايڇ.
بجلي جي گهرج: کان 75 kW کان 630 ڪلواٽ (100 HP کان 850 ايڇ پي), configured for 50Hz or 60Hz networks.
روٽر جي رفتار: ايپليڪيشن جي بنياد تي ترتيب ڏيڻ; typically between 800 1800 آر پي ايم.
مواد جي وضاحت: هاء ڪروم کاسٽ آئرن ۾ دستياب هيمر, مينگنيز اسٽيل, يا carbidetipped اختيارن. Housing constructed from ASTM A36 steel with AR400 liner plates.
جسماني طول و عرض: Customizable footprint; typical base unit dimensions range from L4m x W2.5m x H3m to L8m x W4m x H5m.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. Dusttight construction standard; optional features for higher humidity environments.
6. درخواست جا منظر
مجموعي پيداوار جو پلانٽ - چونا پٿر جو بنيادي ڪورس | چيلنج: موجوده کولہو کي تمام گهڻو ڏنڊ پيدا ڪيو (>15% گذرڻ 200 ميش), wasting saleable product and creating dust issues. Hammers required weekly replacement.| حل: Implementation of an ODM hammer mill with a lower rotor speed profile and specialized grate configuration.| نتيجا: فين جي نسل کي ھيٺ گھٽائي ڇڏيو 8%, increasing yield of target product fraction by over $12k monthly value. Hammer life extended to threeweek cycles.
Mineral Processing Pilot Plant – Silica Ore Testing | چيلنج: Required flexible crushing for varied ore types with rapid screen changes between test batches. Limited floor space available.| حل: A compact ODM hammer mill with the quickchange screen system and direct drive was installed.| نتيجا: Batch changeover time reduced from half a shift to under one hour. The direct drive saved an estimated $3k annually in energy costs versus the quoted beltdrive alternative.
7. تجارتي خيالات
ODM hammer mill pricing is structured into three primary tiers based on capacity and construction grade:
1. معياري ڊيوٽي ٽائر (120 ٽي پي ايڇ): Customengineered for maximum availability in continuous mining or largescale aggregate operations.
Optional features include integrated metal detectors/removers, explosionproofing for combustible dusts fully automated lubrication systems comprehensive vibration monitoring packages Service packages range from basic commissioning support up through multiyear fullservice maintenance agreements including guaranteed parts availability Financing options including leasetoown structures are available through partner institutions
8.FAQ
Q1 What level of customization is possible with an ODM hammer mill?
A1 Core structural dimensions are standardized but key operational components like hammer metallurgy screen type discharge configuration motor mounting position inlet chute design can be specified
Q2 How does this equipment integrate with our existing feed conveyor system?
A2 Our engineering team requires your feed point height capacity material characteristics We design supply compatible inlet transition sections ensure optimal material trajectory into the grinding chamber
Q3 What are realistic expectations for total cost savings?
A3 Field data shows primary savings originate from three areas reduced energy consumption extended wear part life decreased labor hours per ton processed A detailed operational analysis can project sitespecific ROI
Q4 What documentation technical support accompanies delivery?
A4 Each unit ships with certified general arrangement drawings foundation load diagrams electrical schematics detailed parts manual Installation commissioning supervision available as separate service line items
Q5 How do we determine correct rotor speed screen combination?
A5 This requires analysis of your feed sample target product size Pilot testing facilities are recommended finalize parameters prior fullscale manufacturing ensuring performance guarantees are met
