ODM Harga Hammer Mill Certificate
1. PAINPOINT driven اوپننگ
Are inconsistent feed materials and rising operational costs impacting your mineral processing or aggregate production line? Inefficient size reduction directly translates to lost revenue through excessive energy consumption, وقت کان اڳ لباس جو حصو متبادل, ۽ غير منصوبا بند وقت. انهن عام چئلينجن تي غور ڪريو:
اعلي آپريشنل خرچ: Oversized motors and inefficient grinding mechanics lead to unsustainable power draw per ton of processed material.
سار سنڀال لاءِ اضافي وقت: Frequent hammer replacement and rotor servicing halt your entire crushing circuit, قيمتي رڪاوٽون پيدا ڪرڻ.
متضاد پيداوار جي درجه بندي: Uncontrolled particle size distribution fails to meet downstream process requirements, reducing final product quality and value.
Unplanned Component Failure: Inferior materials in critical components like rotors, بيئرنگ, and liners result in catastrophic failures.
How can you achieve a consistent, specgrade output while controlling the total cost of ownership? The solution requires a hammer mill engineered not just for power, پر درستگي لاء, استحڪام, and operational economy.
2. پيداوار جو جائزو
The ODM Harga Hammer Mill is a heavyduty industrial impact crusher designed for primary, ثانوي, or tertiary reduction of mediumhard to hard materials. Its operation is based on a highkineticenergy impact principle.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: Material is fed via vibratory feeder or conveyor into the mill’s robust feed hopper.
2. سائيز جي گھٽتائي: Material is struck by rapidly rotating hammers (mounted on a forged rotor), fragmenting it upon impact against the adjustable breaker plates.
3. درجه بندي & خارج ٿيڻ: Crushed material passes through a screen grate of specified aperture size; صحيح سائيز جا ذرات نڪرندا آهن, جڏهن ته وڏا ٽڪرا وڌيڪ اثر لاءِ رکيا ويندا آهن.
ايپليڪيشن جو دائرو: چونا پٿر لاء مثالي, جپسم, ڪوئلو, مجموعا, تباهي ڪنڪريٽ, ۽ ڪجهه صنعتي معدنيات.
اهم حدون: انتهائي خرابي واري مواد لاء مناسب ناهي (مثال, سليڪا واري ريت) مخصوص مصر جي اختيارن کان سواء, or for sticky, clayrich feeds that may cause screen clogging.
3. بنيادي خاصيتون
متحرڪ روٽر توازن | ٽيڪنيڪل بنياد: آپريٽنگ RPM تي ڪمپيوٽرائيڊ متحرڪ توازن | آپريشنل فائدا: تباهي واري کمپن کي ختم ڪري ٿو, برداشت واري زندگي کي ختم ڪري ٿو 40% | ROI اثر: Reduces structural stress and maintenance intervals, lowering longterm repair costs.
Reversible Hammer System | ٽيڪنيڪل بنياد: Symmetrical hammer design with multiple wear edges | آپريشنل فائدا: Operators can reverse or rotate hammers to utilize all wear edges before changeout | ROI اثر: Increases service life of hammer sets by up to 100%, reducing part inventory frequency.
ماڊل اسڪرين & Breaker Plate Design | ٽيڪنيڪل بنياد: Segmented wear plates and quickchange screen cartridges | آپريشنل فائدا: Change screen size or replace worn liners in under 2 ڪلاڪ بمقابله. industry average of 46 | ROI اثر: Minimizes downtime during product changeovers or maintenance.
HeavyDuty بيئرنگ اسيمبلي | ٽيڪنيڪل بنياد: Oversized spherical roller bearings with labyrinth seals and grease purging system | آپريشنل فائدا: Withstands shock loads and prevents contaminant ingress in highdust environments | ROI اثر: Field data shows bearingrelated failures reduced by over 60% across a 5year period.
سڌو ڊرائيو ڪولنگ سسٽم | ٽيڪنيڪل بنياد: Flexible coupling connecting motor directly to rotor shaft | آپريشنل فائدا: Vbelt ڊرائيو نقصان ۽ سار سنڀال کي ختم ڪري ٿو; transmits power at >98% ڪارڪردگي | ROI اثر: گھٽ ۾ گھٽ توانائي واپرائڻ لڳ ڀڳ 57% روايتي بيلٽ هلائيندڙ سسٽم جي مقابلي ۾.
Smart Access & Safety Design | ٽيڪنيڪل بنياد: Hydraulically assisted hinged housing with mechanical safety locks | آپريشنل فائدا: Enables fast, safe access to crushing chamber for inspection and service without full disassembly | ROI اثر: Improves operator safety and reduces service labor hours by an estimated 30%.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | ODM Harga Hammer Mill Solution | دستاويزي فائدو |
| : | : | : | : |
| Tonnage per kWh (چونا پٿر) | 8 10 ٽين/kWh (for comparable duty) | 11 13 ٽين/kWh (سائيٽ تي منحصر)| +15% جي طرف +25% ڪارڪردگي حاصل ڪرڻ |
| ناڪامي جي وچ ۾ وچولي وقت (نازڪ بيئرنگ) | ~3,500 4,500 ڪلاڪ| >7,000 ڪلاڪ (تجويز ڪيل پروٽوڪول سان)| +60% Service Life Improvement |
| اسڪرين جي تبديلي جو وقت (مڪمل سيٽ) | سراسري 46 ڪلاڪ| <2 hours with trained crew| ~60% Downtime Reduction |
| لباس جو حصو استعمال (هٿيار)| Singleuse or twoedge design| Four usable edges via rotation/reversal| تائين +100% Utilization |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: مان موجود ماڊلز 50 TPH کان مٿي 400 TPH throughput گنجائش (مواد جي قسم تي دارومدار & پيداوار جي ماپ).
بجلي جي گهرج: موٽر جي درجه بندي کان 200 kW تائين 1250 ڪلواٽ. ڪلائنٽ جي وضاحت جي مطابق وولٹیج (مثال, 380V/415V/6.6kV).
مواد جي وضاحت:
روٽر: Forged steel shaft with cast steel discs.
هيمر / برڪر پليٽ: هاء ڪروم کاسٽ لوهه (HRC ≥58) معياري; Manganese steel or tungsten carbide options available.
Housing/Casing: Fabricated from heavyduty steel plate with replaceable AR400 liner plates.
جسماني طول و عرض: ماڊل جي لحاظ کان مختلف آهي; typical footprint ranges from ~25m² to ~60m² including motor baseplate.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. Dusttight construction meets IP54 ingress protection standards.
6. درخواست جا منظر
Aggregate Plant – Basalt Crushing
Challenge A quarry needed consistent 25mm aggregate but faced weekly downtime due to premature hammer wear in their existing mill.
Solution Implementation of an ODM Harga Hammer Mill equipped with tungsten carbidetipped hammers and the quickchange screen system.
Results Achieved consistent product gradation with hammer set life extended from ~10 days to ~45 days. Annual maintenance downtime reduced by an estimated 300 ڪلاڪ.
سيمنٽ پلانٽ - Limestone Precrushing
Challenge High energy costs per ton crushed were eroding plant margins; vibration issues also caused ancillary structural damage.
Solution Installation of a dynamically balanced ODM Harga model with direct drive coupling.
Results Specific power consumption improved by 18%. Measured vibration levels remained below ISO standards for two years postinstallation.
7. تجارتي خيالات
Pricing is structured according to capacity class:
معياري ڊيوٽي سيريز (<150 ٽي پي ايڇ): Base configuration focused on core reliability for smaller operations.
Heavy Duty سيريز (150300 ٽي پي ايڇ): Enhanced features standard including reversible hammers and hydraulic access systems—the most common tier for midsize plants.
Extra Heavy Duty Series (>300 ٽي پي ايڇ):) Fully customized solutions with premium alloy options and advanced monitoring systems.
اختياري خاصيتون شامل آهن:
PLCbased automation packages
آن لائين حالت جي نگراني سينسر
Special alloy wear packages
Custom feed chutes
Service packages range from basic commissioning support up to comprehensive annual maintenance contracts that guarantee parts availability within specified lead times. Financing options are available through partner institutions covering equipment leasing or purchase plans tailored over a period of time.
8. FAQ
Q1 Is the ODM Harga Hammer Mill compatible with my existing crushing circuit?
A1 The mill can be engineered to interface with most standard conveyor sizes and plant layouts provided feed size specifications are met; our engineering team reviews your P&ID diagrams as part of the presale assessment.
Q2 What is the expected impact on my plant's overall energy consumption?
A2 Industry testing demonstrates reductions in specific energy use between XY%, depending on material hardness; this typically results in measurable savings on monthly power costs when replacing older technology mills.
Q3 What are the commercial terms regarding delivery?
A3 Delivery terms are FCA our manufacturing facility unless otherwise negotiated under an EPC contract; lead times vary based on model complexity but typically range within YZ weeks after final design approval.
Q4 How does implementation affect ongoing operational staffing?
A4 The design prioritizes operator safety and ease of service; routine tasks like screen inspection require fewer personnel manhours compared to mills requiring manual bolt removal procedures
Q5 Are spare parts readily available?
A5 We maintain strategic inventories of critical wear parts including rotors bearings screens etc.; availability levels depend upon your selected service package tier ensuring minimal disruption should replacement be necessary
Q6 ڇا توهان ڪارڪردگي جي ضمانت فراهم ڪري سگهو ٿا?
A6 Yes we offer guaranteed performance metrics including throughput capacity product gradation curves maximum power draw etc.; these guarantees are formalized within our sales contract based upon agreed test protocols using representative feedstock samples
