ODM Gold Ore Crushing Equipment Competitive Price
1. PAINPOINT driven اوپننگ
Are you facing persistent bottlenecks in your gold ore processing circuit? نامناسب فيڊ سائيز, abrasive ore composition, and the relentless demand for throughput create significant operational hurdles. Consider the tangible costs: لائنر جي تبديلين ۽ مرمت لاءِ اڻ رٿيل بند وقت, excessive energy consumption from inefficient crushing, and precious metal losses due to inadequate liberation. These factors directly erode profit margins and complicate plant management.
Is premature wear on crushing components causing maintenance cycles to disrupt your production schedule?
Are you achieving optimal mineral liberation to maximize recovery in your leaching or gravity circuits?
How much potential revenue is lost due to crusher incapacity during peak feed periods?
The right primary crushing equipment is not merely a purchase; it's a strategic investment in circuit stability and metallurgical efficiency.
2. پيداوار جو جائزو
This product line encompasses robust, اعليٰ صلاحيت ODM Gold Ore Jaw Crushers engineered for primary crushing applications. Designed as the first critical stage in comminution, these machines reduce runofmine (روم) gold ore to a consistent, هيٺيون وهڪرو پروسيسنگ لاء منظم سائيز.
آپريشنل ڪم فلو:
1. ROM gold ore is fed into the vibrating grizzly feeder, which bypasses subsize material and directs oversize to the crusher.
2. Ore enters the deep crushing chamber of the jaw crusher, where a powerful elliptical motion applies compressive force.
3. The material is crushed between a fixed and a moving manganese steel jaw plate.
4. Crushed product discharges at the bottom, with size determined by the closedside setting (سي ايس ايس).
5. The product conveyor transports sized material to the next stage, typically secondary crushing or milling.
ايپليڪيشن جو دائرو: Ideal for hard rock gold ores (مثال, quartz veins, sulphidebearing ores) in stationary plant setups or modular processing plants.
حدون: گندي لاء ٺهيل ناهي, sticky ores without prior screening/scalping. Primary crushing alone does not achieve fine liberation; it prepares feed for subsequent grinding stages.
3. بنيادي خاصيتون
HeavyDuty فريم & Reinforced Housing | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي) optimized design | آپريشنل فائدا: Eliminates stress cracking under high cyclic loads, ڊگھي مدت جي تعميراتي سالميت کي يقيني بڻائي ٿي | ROI اثر: تباهي واري فريم جي ناڪامي جي خطري کي گھٽائي ٿو, آپريشنل زندگي کي اڳتي وڌائڻ 15 سال مناسب سار سنڀال سان
اصلاحي ڪرشنگ چيمبر جاميٽري | ٽيڪنيڪل بنياد: Deep symmetrical chamber design with steep nip angle | آپريشنل فائدا: Increases capacity by up to 10% versus conventional designs, promotes particleonparticle crushing to reduce liner wear | ROI اثر: Higher throughput per energy unit consumed and extended wear part intervals lower costperton
HighInertia Flywheels & Robust Eccentric Shaft | ٽيڪنيڪل بنياد: Precisely calculated rotational inertia and forged alloy steel shaft | آپريشنل فائدا: Maintains consistent crushing momentum under variable feed conditions, minimizes power fluctuations | ROI اثر: Protects drive motor from peak loads, reduces energy costs and improves overall power factor
QuickChange Wedge System for Jaw Plates | ٽيڪنيڪل بنياد: Mechanically locked wedge assembly without epoxy backing | آپريشنل فائدا: Allows liner changeout in hours instead of shifts, drastically reducing downtime | ROI اثر: Maximizes plant availability; field data shows an average of 30% faster maintenance turnaround
مرڪزي گريسنگ پوائنٽ & Labyrinth Seals | ٽيڪنيڪل بنياد: Automated lubrication routing to all key bearings; multistage sealing barriers | آپريشنل فائدا: Ensures reliable bearing lubrication, excludes dust and contaminants from bearing housings | ROI اثر: Prevents bearing seizure failures—a leading cause of unplanned stoppages—cutting associated repair costs by an estimated 65%
ماڊلر اجزاء ڊيزائن | ٽيڪنيڪل بنياد: Standardized subassemblies (مثال, pitman assembly, سيٽن کي تبديل ڪريو) | آپريشنل فائدا: Simplifies onsite repairs and reduces required spare parts inventory complexity | ROI اثر: Lowers longterm ownership costs and facilitates faster service intervention
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | ODM Gold Ore Jaw Crusher Solution | فائدو (% سڌارو) |
| : | : | : | : |
| لائنر زندگي (اباڻڻ وارو اٽو)| 120,000 150,000 ٽين في سيٽ| 180,000 220,000 ٽين في سيٽ| +40% (Extended campaign life) |
| Tons per Hour per Installed kW| 2.8 3.2 tph/kW| 3.5 3.9 tph/kW| +18% (Higher Energy Efficiency) |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف)| ~1,200 operating hours| >1,800 ڪم جا ڪلاڪ| +50% (Improved Reliability) |
| ClosedSide Setting Adjustment Range| عام طور تي +/ 25mm via shims| تائين +/ 50mm via hydraulic or mechanical shim system| +100% (Greater Circuit Flexibility) |
| شور جي سطح تي 1 ميٽر| ~110 ڊي بي اي| 5% گھٽتائي (Improved Worksite Compliance) |
5. ٽيڪنيڪل وضاحتون
ماڊل رينج جي گنجائش: 150 1,800 ٽين في ڪلاڪ
فيڊ اوپننگ سائز: کان \(900mm x600mm\) تائين \(1500mm x1200mm\)
بجلي جي گهرج: Motor ratings from \(75kW\) تائين \(250kW\), compatible with VFD drives for soft start
مواد جي وضاحت: اعلي طاقت جو ٺهيل اسٽيل فريم (\( \geq \) Q345B); Austenitic Manganese Steel jaw plates (\(1214\% Mn\), workhardening); Forged EN series alloy steel eccentric shaft
جسماني طول و عرض: ماڊل جي لحاظ کان مختلف آهي; approximate footprint range of \(4m L x3m W x3m H\) جي طرف \(7m L x5m W x5m H\)
ماحولياتي آپريٽنگ رينج: کان وسيع گرمي پد لاء ٺهيل \(20^\circ C\) جي طرف \(+45^\circ C\); dustproofed electrical components standard.
6. درخواست جا منظر
Hard Rock Vein Mining – West Africa Challenge:
A midtier operator faced frequent jaw plate fractures due to highly abrasive quartzite ore containing coarse gold nuggets (<100ايم ايم), causing biweekly stoppages.
حل:
Implementation of a Model JC1200 ODM Gold Ore Jaw Crusher with extrathick manganese jaws and a modified chamber profile for higher compression.
نتيجا:
Jaw plate service life increased from two weeks to seven weeks. Combined with the quickchange wedge system,downtime for liner replacement was reduced by over60%. This stabilized feed to the secondary cone crusher,increasing overall plant availability by an estimated12%.
HighAltitude Sulfide Ore Processing – Andes Region Challenge:
An expansion project required a primary crusher capable of handling highvolume,tough sulfide ore at4，200 meters elevation，where equipment deration due to lower air density is a critical factor.
حل:
Installation of two parallel JC900 ODM Gold Ore Jaw Crushers with specially sized highinertia flywheelsand motors rated for highaltitude operation.
نتيجا:
The design compensated for power loss at altitude，achievingthe designed throughput of950 tph combined.Crucially,the robust bearing lubrication system performed flawlessly in cold，dry conditions，with zero lubricationrelated issues in the first18 months of operation.
7.تجارتي خيالات
Our ODM Gold Ore Jaw Crushers are offered across three valueengineered tiers:
1.معياري درجي: Base model crusher core，including drive motorand basic guarding.Idealfor operationswith existing maintenance teamsand spare parts inventories.
2.ڪارڪردگي جو درجو: Includes integrated motor base，hydraulic setting adjustment，automatic greasing system,and awear monitoring package.Recommendedfor balancing capital outlaywith operational efficiency gains.
3.پلانٽ تيار ٽائر: Full skidmounted package including vibrating grizzly feeder，product conveyor，رستا，مٽي دٻائڻ,and central PLC control panel.Minimizes onsite installation timeand cost.
Optional features include special alloy jaw platesfor extreme abrasion，ceramiclined feed hoppersfor sticky ore mitigation,۽ ريموٽ مانيٽرنگ ٽيليميٽيڪس پيڪيجز.
We offer comprehensive service agreements covering scheduled inspections,wears part supplyat preferential rates,and priority technical support.Financing options include straight capital purchase，leasetoown arrangements,and tailored rental planswith purchase optionsfor projectbased work.
8.FAQ
ق:What isthe maximum recommended feed sizefor these crushers?
اي:The maximum feed size should not exceed8085%of the crusher'sfeed opening width.For example,a1200x800mmcrusher can accept lumpsofup to~680mmindiameter.Optimal performanceis achievedwith wellblastedmaterialto minimize bridging.
ق:Canyour jaw crushers handleorewitha high clay content?
اي：While capableofcrushing hard material withinclay,the presenceofsignificant sticky claycan causechamber packingand reduced capacity.We recommendprescreeningor scalpingwhere clay content exceeds10%.For severe cases,a grizzlyfeederor apron feederis essential.
ق:Whatisthe typical delivery lead time?
اي：Lead times varyby modelcomplexityand customization.For standard tier modelsin our most popular sizes,inventoryallowsforshipmentwithin810weeks.Plantready skid packages typically require1416weeksfor fabricationand testing.Detailed schedulesare provided upon inquiry.
ق:Doyou provide foundation drawingsand installation supervision?
اي：Yes.Comprehensive general arrangement drawings，foundation load data,and interface dimensionsare suppliedas part ofthe technical documentation.Onsite installation supervisionby our field engineersis availableas an optional service package。
ق：Howdoesthe quickchange wedge systemwork comparedto traditional methods？
اي：Traditional systems often require backing material removal（epoxy）and dangerous hammering.The wedgesystemuses mechanically locked wedgesdrivenin/outwith hydraulic jacks（optional）or hand tools.This securesjaw platesdirectly againstthe crusher body,safely reducingchangeout timeby approximatelytwothirds。
ق:Arethere financing optionsavailablefor international buyers？
اي：Yes.We workwith several international trade finance institutionsto providelettersofcredit（LC），mediumterm financing,and leasing solutions.Termsare dependenton buyer credit profileand project specifics。
