ODM گولڊ مائننگ سامان جي معيار جو ڪنٽرول
1. PAINPOINT driven اوپننگ
Are you managing inconsistent gold recovery rates that leave valuable micron gold in your tailings? Struggling with frequent mechanical failures in harsh, abrasive processing environments that halt your entire operation? Facing escalating operational costs from high energy consumption, excessive water usage, and constant replacement of wear parts? These challenges directly impact your bottom line, turning potential profit into preventable loss. How can you increase overall recovery efficiency while simultaneously reducing downtime and total cost of ownership? حل نه رڳو سامان ۾ آهي, but in precisionengineered ODM gold mining equipment designed for maximum reliability and yield.
2. پيداوار جو جائزو
This product line encompasses specialized ODM gold mining equipment for gravity separation and concentration, specifically centrifugal concentrators. آپريشنل ڪم فلو ڪارڪردگي لاء انجنيئر ڪيو ويو آهي: 1. Ore slurry is fed into a rotating drum. 2. High centrifugal force separates highspecificgravity gold particles from lighter gangue material. 3. Concentrated gold is collected in an internal groove system. 4. Automated or manual discharge cycles recover the concentrate. 5. Tailings are continuously evacuated for further processing or disposal.
This equipment is applied primarily in alluvial (رکڻ وارو) and hard rock mining operations for free gold recovery, as a primary concentrator or for upgrading existing concentrates. Its limitations include reduced efficacy on ultrafine (sub50 micron) gold without preclassification and a dependency on proper feed preparation (particle size and slurry density).
3. بنيادي خاصيتون
متغير فريڪوئنسي ڊرائيو (وي ايف ڊي) ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: سڌائي electromechanical رفتار ضابطو | آپريشنل فائدا: Operators can finetune Gforce in realtime to match feed grade and particle size, عمل کي روڪڻ کان سواءِ بحالي کي بهتر ڪرڻ. | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a 515% increase in recovery efficiency over fixedspeed models, capturing more payable metal per ton processed.
AbrasionResistant Composite Drum Liners | ٽيڪنيڪل بنياد: Polymerceramic matrix material with >99% alumina ceramic components | آپريشنل فائدا: Dramatically extends service life in abrasive slurry environments, reducing the frequency of liner replacement. | ROI اثر: Cuts longterm parts inventory costs and associated labor downtime by up to 60% compared to standard polyurethane liners.
خودڪار خارج ٿيڻ & Rinsing Cycle | ٽيڪنيڪل بنياد: پروگرام قابل منطق ڪنٽرولر (پي ايل سي) timed solenoid valve system | آپريشنل فائدا: Enables consistent, handsoff concentrate extraction, improving operator safety and ensuring no gold is lost between cycles. | ROI اثر: Reduces manual labor requirements and increases operational consistency, leading to more stable production output.
LowPressure Hydraulic Bowl Drive | ٽيڪنيڪل بنياد: Hydraulic motor system operating below 250 psi | آپريشنل فائدا: هموار مهيا ڪري ٿي, hightorque rotation with minimal vibration and mechanical stress on components, even under variable load conditions. | ROI اثر: Enhances mean time between failures (ايم بي ايف), lowering unscheduled maintenance events and related repair costs.
Modular Feed & Discharge Manifold Design | ٽيڪنيڪل بنياد: Standardized flange connections and quickdisconnect fittings | آپريشنل فائدا: تنصيب کي آسان بڻائي ٿو, allows for rapid reconfiguration of plant layout, and eases maintenance access to core components. | ROI اثر: تنصيب جو وقت تقريباً گھٽائي ٿو 30% and minimizes future plant modification expenses.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | This ODM Gold Mining Equipment Solution | فائدو (% سڌارو) |
| : | : | : | : |
| Average Wear Liner Life (in silica ore) | 1,200 1,500 ڪلاڪ | 2,500+ ڪلاڪ | ~80% longer life |
| Power Consumption per ton processed | بيس لائين (100%)| 85% بنيادي طور تي| 15% گهٽتائي |
| سون جي وصولي جي شرح (100+200 ميش) | 9294% حد| مسلسل 9698% حد| ~ 35 سيڪڙو پوائنٽ وڌايو |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف) | ~ 4,000 ڪلاڪ| 6,500+ ڪلاڪ| >60% سڌارو |
| Concentrate Grade (Gold to Mass Ratio) | Varies ±25%| Consistent within ±10% target| Higher operational consistency |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: مان موجود ماڊلز 10 ٽين في ڪلاڪ (tph) جي طرف 100 tph slurry processing.
بجلي جي گهرج: ماڊل تي منحصر; 15 kW کان 55 kW مکيه ڊرائيو موٽر; 400V/50Hz يا 480V/60Hz ٽي مرحلو.
مواد جي وضاحت: Drum structure: ASTM A36 ڪاربان اسٽيل; Contact wear parts: Highchrome cast iron or composite ceramiclined; فريم: پائوڊر ڪوٽيڊ اسٽرڪچرل اسٽيل.
جسماني طول و عرض: Typical footprint for a 50 tph unit: 3م (ايل) x 2m (ڊبليو) x 2.2m (ايڇ). وزن تقريبن. 3,800 ڪلو.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل; IP65 rating on electrical components for dust and water spray protection.
6. درخواست جا منظر
Alluvial Placer Operation Upgrade
چيلنج: A largescale placer mine was experiencing significant fine gold loss in their sluice circuit tailings, with estimated losses exceeding $120k annually.
حل: Installation of a bank of highcapacity ODM centrifugal concentrators as a tailings scavenger circuit.
نتيجا: Recovery of an additional 4 grams of gold per ton from tailings material, achieving full payback on equipment in under 8 آپريشن جا مهينا.
Hard Rock Mill Gravity Circuit
چيلنج: A quartz vein processing plant had an inefficient shaking table circuit that was laborintensive and occupied excessive floor space.
حل: Replacement with a compact ODM centrifugal concentrator system featuring automated discharge.
نتيجا: ٻوٽن جي ذريعي وڌو ويو 20% due to faster processing time; manpower was redeployed from concentrate cleaning; floor space was reduced by 40%.
7. تجارتي خيالات
قيمتن جا درجا ترتيب ڏنل آهن ذريعي ظرفيت ۽ خودڪار سطح جي چوڌاري:
معياري درجي: Manual discharge models for operations prioritizing capital expenditure control.
پروفيشنل ٽائر: PLCautomated discharge systems with VFD control for balanced Capex/Opex optimization.
Enterprise Tier: Fully networked systems with SCADA integration capabilities for centralized plant monitoring.
اختياري خاصيتون شامل آهن جديد اوزار پيڪيجز (flow meters, کثافت جي ماپ), stainless steel construction for corrosive environments, and custom skidmounted designs for plugandplay installation.
Service packages range from basic commissioning support to comprehensive annual maintenance contracts including liner inspection/replacement kits and priority technical support.
Financing options are available through partner institutions covering equipment leasing or term loans structured around typical mine cash flow cycles.
8. FAQ
Q1: Is this ODM gold mining equipment compatible with our existing cyclone or screen undersize feed?
A1: ها. The feed system is designed to accept standard cyclone underflow or screen undersize slurry densities between 2040% solids by weight.
Q2: What is the expected impact on our daily water consumption?
A2: Our centrifugal concentrators operate as a recirculating system within the mill circuit when configured correctly industry testing demonstrates no net increase in fresh water demand compared to other gravity methods like sluices.
Q3: How does the pricing compare to sourcing individual components for selfassembly?
A3: While initial unit cost may be higher integrated ODM equipment provides verified performance data singlesource warranty coverage and optimized component interaction eliminating engineering risk hidden costs from compatibility issues which often arise in selfbuilt solutions.
Q4: اسان جي آپريٽرز لاء ڪهڙي تربيت ڏني وئي آهي?
A4: Comprehensive onsite training during commissioning covers operation routine maintenance troubleshooting procedures safety protocols specific documentation ensuring your team can achieve rated performance levels quickly
Q5: لباس جا حصا عالمي سطح تي آساني سان دستياب آهن?
A5: We maintain regional inventory hubs on three continents ensuring critical wear parts like liners seals are available within standard lead times minimizing potential production delays
Q6: Can this equipment handle sulfideassociated gold?
A6: For free gold liberation this equipment is effective however if significant gravityrecoverablegold GRG is locked within sulfide matrices test work on your ore sample is recommended prior specification
Q7: What are the key commercial terms regarding payment delivery warranty?
A7: Standard terms involve progress payments against manufacturing milestones FOB shipping point delivery with an industrystandard warranty covering defects in materials workmanship core mechanical components
