ODM ڪرشنگ ۽ اسڪريننگ سامان جي قيمت
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع بند وقت توهان جي پروجيڪٽ جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ ٺيڪيدار لاء, ڪرشنگ ۽ اسڪريننگ سرڪٽ اڪثر ڪري نازڪ رڪاوٽن جو ذريعو آهي. عام چئلينج شامل آهن:
اعلي سار سنڀال خرچ: Frequent component wear, especially in abrasive environments, leads to excessive parts spending and labor hours.
اڻ شيڊول بند وقت: Unplanned stoppages for repairs or blockages disrupt the entire material flow, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ.
متضاد پيداوار جي درجه بندي: Outofspec material results in product rejection, ڇڪڻ واري چڪر, ۽ توانائي ضايع ڪيو.
سخت ٻوٽي جي جوڙجڪ: Fixed systems cannot adapt to changing feed material or final product requirements, آپريشنل لچڪ کي محدود ڪرڻ.
وڌندڙ توانائي واپرائڻ: Inefficient drives and poorly optimized processes directly increase your most variable operating cost.
Is your current equipment addressing these issues, or is it contributing to them? A strategic investment in purposeengineered ODM crushing and screening equipment is not merely a capital purchase; it is a direct intervention on your operational P&ايل.
2. پيداوار جو جائزو
او ڊي ايم (Original Design Manufacturer) crushing and screening equipment refers to a comprehensive range of machinery—including jaw crushers, مخروط crushers, اثر crushers, vibrating اسڪرين, and feeders—designed and built from the ground up by a single manufacturing entity. This integrated approach ensures component harmony from primary feed to final product stockpiling.
آپريشنل ڪم فلو:
1. ابتدائي گھٽتائي: Feed material is introduced to a robust primary crusher (مثال, jaw or gyratory) شروعاتي سائيز جي گھٽتائي لاء.
2. ثانوي / ٽيٽيري ڪرشنگ: Material is conveyed to cone or impact crushers for further refinement to the target intermediate size.
3. مواد جي اسڪريننگ: Vibrating screens separate crushed material into specified gradations.
4. ClosedCircuit Processing: Oversize material is recirculated back to the crushers for further processing, ensuring efficiency and specification adherence.
5. ذخيرو ڪرڻ: Correctly sized fractions are conveyed to designated stockpiles.
ايپليڪيشن جو دائرو & حدون:
This equipment is engineered for highvolume aggregate production, کان کني جا عمل, ۽ تعمير & ڊاهڻ (سي&ڊي) ري سائیکلنگ. Optimal performance is achieved within stated feed size, سختي (مثال, وائي < 25), and moisture content limits. It is not suitable for ultrafine grinding (sub10 mesh) without specialized circuit configuration.
3. بنيادي خاصيتون
پيٽرن ٿيل چيمبر جاميٽري | ٽيڪنيڪل بنياد: آپٽمائزڊ ڪينيميٽيڪس & cavity پروفائل | آپريشنل فائدا: Higher reduction ratio per pass with reduced risk of bridging or packing | ROI اثر: Lower circulating load increases throughput by 815%, reducing energy cost per ton
متحد PLC ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: Centralized automation with condition monitoring sensors | آپريشنل فائدا: Enables realtime adjustment of CSS, فالج, and speed from a single interface; ابتدائي غلطي جي تشخيص مهيا ڪري ٿي | ROI اثر: Reduces operator oversight needs by an estimated 30% and prevents catastrophic failures
Modular Wear Component System | ٽيڪنيڪل بنياد: Standardized, reversible/interchangeable wear parts (لينر, ڌماڪو بار) | آپريشنل فائدا: Dramatically reduces part changeout time; inventory simplification | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a 40% reduction in maintenance downtime hours yearoveryear
Hybrid Power Flexibility | ٽيڪنيڪل بنياد: Directdrive crushers & screens configurable for dieselelectric or full electric prime power | آپريشنل فائدا: Enables operation in remote sites or connection to grid power where available for lower fuel costs | ROI اثر: Provides fuel savings up to 35% when operating on grid power versus dieselonly systems
HeavyDuty Vibrating Mechanism | ٽيڪنيڪل بنياد: HighGforce exciter drives with labyrinth seals & oversized بيرنگ | آپريشنل فائدا: Sustains consistent screen stratification under heavy load; handles sticky or damp material better than standard units | ROI اثر: Improves screening efficiency by up to 12%, decreasing product contamination
Integrated Dust Suppression Manifold | ٽيڪنيڪل بنياد: Preplumbed water spray bars with adjustable nozzles at key transfer points | آپريشنل فائدا: Significantly mitigates dust generation at source without external retrofitting | ROI اثر: Lowers water consumption by targeted application and supports regulatory compliance
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | ODM Solution Performance | فائدو (% سڌارو) |
| : | : | : | : |
| ٽين في ڪلاڪ (ٽي پي ايڇ) في kW/h | بيس لائين (100%) Varies by application| Field data indicates consistent output above benchmark across duty cycles| +10% جي طرف +18% |
| ڪپڙا پارٽ لائف (ابراھيندڙ پٿر) Manganese Liners / بلو بارز| Standard alloy life cycle set as baseline| Proprietary alloy & heat treatment extends service intervals| +25% جي طرف +50% |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف) ڊوڙي ٿو & بيئرنگ| Average industry MTBF for major components| Extended MTBF through overspecification of bearings & drive components| +30% |
| سيٽ اپ ڪريو / Reconfiguration Time (Portable Plants)| Baseline established from common competitor models| Quickdisconnect hydraulic lines & pinandwedge locking systems reduce time| 40% time reduction |
| Sound Power Level (ڊي بي اي) at 10m| Typical permitted site levels (~85 dBA)| انجنيئر ٿيل ملفوظات & damping materials reduce emitted noise| 6 dBA reduction |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: مان موجود ماڊلز 150 TPH pilotscale plants to 1,200+ TPH stationary installations.
بجلي جي گهرج: Primary plant configurations require from 150 kVA تائين 800 kVA depending on scale; hybrid options accept both ~400V/50Hz/60Hz electrical and Tier 4 Final/V Stage diesel power packs.
مواد جي وضاحت: Highstrength welded steel frames (ASTM A572); Crusher jaws/cones/liners in premium manganese steel (14%18%); Screen decks in hightensile wire cloth or polyurethane panels.
جسماني طول و عرض (Example Primary Jaw Crusher): Feed opening: 1,200mm x 800mm; Total weight: ~ 62,000 ڪلوگرام; Transport dimensions compliant with global road regulations.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل; dust and weatherprotected electrical components standard (IP65 rating).
6. درخواست جا منظر
Granite Aggregate Quarrying | چيلنج: A Southeast Asian quarry faced consistently high wear costs on tertiary cone crushers processing abrasive granite (~22 Wi), causing budget overruns and quarterly downtime for liner changes. |
Solution Implementation of an ODM multicylinder hydraulic cone crusher with patented chamber design and enhanced liner alloy.| Results Liner service life increased from approximately 550 hours to over 800 ڪلاڪ- هڪ 45% improvement—while maintaining a consistent 25mm product. Annual consumables cost was reduced by an estimated USD $42,000.
شهري سي&D Recycling Operation Challenge An urban recycling yard needed greater flexibility to process highly variable feed—from concrete slabs to reinforced asphalt—and required rapid setup/teardown due to limited site space.| Solution A fully modular ODM closedcircuit impact crusher and screen plant with quicksetup features was deployed.| Results The plant achieves full operational status within one hour of arrival on site. The ability to adjust rotor speed and apron gap settings allows operators to produce three different spec products daily based on incoming material mix.
7. تجارتي خيالات
ODM crushing and screening solutions are offered across three primary tiers:
1. Standard Production Line: Highvalue core equipment designed for reliability in common applications (مثال, چونا پٿر). Competitive capital expenditure focus.
2. HighAbrasion Package: Includes upgraded wear materials, ڳري ڊيوٽي بيئرنگ,and enhanced lubrication systems for hard rock applications (~18+ Wi). Carries a moderate premium over standard lines with demonstrable lower operating cost.
3. Fully Modular / Portable Systems: Engineered for frequent relocation with quickdisconnect conveyorsand integrated hydraulic leveling/jacking.Premium pricing reflects advanced engineeringfor mobility.
Optional features include advanced telemetry packagesfor remote monitoring,fuelefficient gensets,and automated metal detection/tramp relief systems.Service packages range from basic warranty supportto comprehensive planned maintenance contracts that include partsand labor.Financing options including operating leasesand rentaltoown programs are availableto match project cash flow requirements.
8.FAQ
Q What level of technical expertise is requiredto operate this equipment?
A The unified control systemis designedfor intuitive use.Field trainingis providedto ensure your team can manage daily operations.Electrical requirements follow international standards(IEC).
Q How does this equipment integratewith our existing conveyorsand feeders?
A Our engineering team conducts presale interface reviews.All major connection points(discharge height,motor controls)are designedto common industry specifications.Minimal adaptationis typically required.
Q What is the typical lead timefrom orderto commissioning?
A Lead times varyby model complexityand customization.For standard production line models,the lead timeis typically between1624 weeks.Portable plants often have shorter lead times.Detailed schedulesare provided upon project definition.
Q Are performance guaranteesoffered?
A Yes.Basedon agreedupon feed material analysiswe provide guaranteed throughputcapacityand final product gradation curveswithin defined parameters.This forms partof the commercial contract.
Q What does the standard warrantycover?
A The standard warrantyprovides coveragefor defectsin materialsand workmanshipfor one yearfrom commissioningor eighteen monthsfrom shipmentwhichever comes first.Wear partsare excludedbut coveredunder separatewear life agreements.
Q Can you provide supportfor nonEnglish speakingoperators?
A Yes.All critical control interfacescan be configuredin multiple languages.Comprehensive operationand maintenance manualsare availablein local languagesas partof our delivery package.Field service technicianswith local language capabilitycan be arranged.
Q What arethe key factorsin determiningthe correctcrushing circuitfor our needs?
A Our selection processis basedon four critical inputsfeed material characteristics(abrasivenesshardness silica content),required hourly throughputdesired endproduct gradationsand any specific site constraints(mobilityspacepower).We conductthis analysisas partof our initial proposal development
