لگزري پٿر کولہو پلانٽ درآمد ڪندڙ
1. PAINPOINT driven اوپننگ
Are you managing a highvolume aggregate operation where consistent uptime and final product specification are critical to profitability? Operational challenges with primary crushing can create cascading inefficiencies across your entire plant. عام درد جون پوائنٽون شامل آهن:
اڻ شيڊول بند وقت: Frequent liner changes and unexpected mechanical failures in the primary station halt downstream processing, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ.
نامناسب کاڌو سنڀالڻ: Fluctuating feed size from the quarry face or bridging in the hopper leads to chokefeeding or starvation, reducing crusher efficiency and increasing wear unevenly.
پيداوار جي معيار جي تبديلي: Inability to precisely control the CSS (بند طرف سيٽنگ) or compensate for wear results in an outofspec primary crush, overworking secondary crushers and screens.
اعلي آپريشنل خرچ: Excessive energy consumption per ton, combined with high labor costs for manual adjustments and rapid wear part replacement, منافعي جي مارجن کي ختم ڪري ٿو.
Inflexible ترتيب: Fixed plants struggle to adapt to changing deposit profiles or new project specifications, limiting the return on your capital investment.
ڇا توهان جي بنيادي ڪرشنگ اسٽيشن هڪ قابل اعتماد اثاثو يا بار بار بار بار آهي? The solution lies in selecting a stationary crushing plant engineered not just for capacity, but for predictable performance and total cost of ownership.
2. پيداوار جو جائزو: Premium Stationary Crushing Plant
This premium stationary crushing plant is a complete, hardrock optimized primary crushing system centered on a highperformance jaw crusher. اهو مسلسل لاء ٺهيل آهي, heavyduty operation in quarrying, کان کني, and largescale infrastructure projects requiring consistent, hightonnage output of base material.
آپريشنل ڪم فلو:
1. ڪنٽرول ٿيل فيڊ: Oversized feed from haul trucks is received by a vibratory grizzly feeder, which scalps fines and ensures a consistent, regulated flow to the crusher.
2. ابتدائي گھٽتائي: The core jaw crusher utilizes compressive force to reduce feed material (1200mm تائين) to a manageable firstbreak product.
3. Integrated Removal: A robust discharge conveyor efficiently removes crushed material from the crusher cavity for transport to downstream processes.
ايپليڪيشن جو دائرو & حدون:
دائرو: Ideal for processing abrasive materials like granite, بيسالٽ, ۽ لوهه. Suited for highcapacity (5002,000+ ٽي پي ايڇ) permanent installations where longterm production stability is paramount.
حدون: نه موبائيل يا ٽريلر مائونٽ ٿيل. Requires significant foundational civil works and initial capital investment. Optimal performance requires wellblasted feed material within the crusher’s designed maximum feed size.
3. بنيادي خاصيتون
Patented cavity ڊيزائن | ٽيڪنيڪل بنياد: Kinematic dynamics & محدود عنصرن جو تجزيو | آپريشنل فائدا: Achieves higher reduction ratios with less stress on components, producing a more cubical product at the primary stage. | ROI اثر: Reduces load on secondary/tertiary circuits by up to 15%, پلانٽ جي مجموعي توانائي جي استعمال کي گھٽائڻ.
هائيڊولڪ ٽوگل & ترتيب ڏيڻ وارو نظام | ٽيڪنيڪل بنياد: Integrated hydraulic cylinder for tensioning and clearing | آپريشنل فائدا: Allows operators to adjust the CSS safely and precisely in minutes under load or clear blockages remotely. | ROI اثر: اوور ذريعي معمولي ترتيبن لاءِ گھٽ وقت گھٽائي ٿو 90% بمقابله دستي شيم سسٽم.
HeavyDuty ٺهيل بيس فريم | ٽيڪنيڪل بنياد: Welded steel construction with precision machined mounting surfaces | آپريشنل فائدا: Provides absolute alignment stability for the crusher and motor, minimizing vibration and premature bearing wear. | ROI اثر: Extends major component service life by an estimated 30%, وڏي مرمت جي خرچن کي ملتوي ڪرڻ.
ذھني ڊرائيو & Flywheel Design | ٽيڪنيڪل بنياد: Highinertia flywheels coupled with VFDcapable motors | آپريشنل فائدا: Maintains consistent crushing momentum during peak loads, ensuring smooth power transmission and peak efficiency. | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a 712% reduction in kWh per ton of crushed material compared to standard configurations.
انٽيگريڊ ڊسٽ سپپريشن & سيل ڪرڻ | ٽيڪنيڪل بنياد: Multipoint sealing system with manifold for dust suppression spray bars | آپريشنل فائدا: Contains dust at transfer points and within the crushing chamber, سائيٽ جي ماحولياتي تعميل ۽ آپريٽر جي صحت کي بهتر بنائڻ. | ROI Impact Mitigates risk of regulatory fines and reduces cleanup labor costs.
مرڪزي گريسنگ & مانيٽرنگ پوائنٽس | ٽيڪنيڪل بنياد: Lube lines routed to a single access platform with pressure indicators | آپريشنل فائدي کي محفوظ بڻائي ٿو, rapid daily maintenance checks and lubrication without requiring access around moving components.| ROI Impact Increases preventative maintenance adherence by crew improves bearing protection reducing unplanned stoppages
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | This Crushing Plant Solution | دستاويزي فائدو |
| : | : | : | : |
| دستيابي (مقرر ڪيل وقت) | 8892% | 95%+ | +5% سڌارو |
| زندگيءَ جو لباس (Mn/Ton per Jaw Set) گرينائيٽ| 80,000 100,000 ٽين| 130,000 150,000 ٽين| +40% سڌارو |
| توانائي جي ڪارڪردگي (kWh/ٽن) سخت پٿر| 0.8 1.1 kWh/ٽن| 0.7 0.85 kWh/ٽن| تائين 15% سڌارو |
| CSS ترتيب ڏيڻ جو وقت (Mechanical vs.Hydraulic)| 60 90 منٽ (cold)| <10 منٽ (لوڊ هيٺ)| ~ 85٪ وقت جي بچت |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف) مکيه اجزاء| ~ 6，000 ڪلاڪ| ~ 8，500 ڪلاڪ| +40% اعتماد ۾ اضافو |
5.ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 500 to over2，200 ميٽرڪ ٽين في ڪلاڪ， depending on model selection feed material
کولہو جو قسم: Heavyduty singletoggle jaw crusher
فيڊ کولڻ: From1，200mm x830mm up to1，600mm x1，200ايم ايم
ڊرائيو پاور: Electric motors from200 kW up to400 kW VFD compatible
مکيه فريم جي تعمير: Quenched tempered steel plate welded stressrelieved structure
Standard Feeder: Vibrating grizzly feeder with adjustable grizzly sections heavyduty exciter drive
Approximate Plant Footprint (LxW): ترتيب جي لحاظ کان مختلف آهي; عام حد：25m x15m foundation requirements provided
آپريٽنگ جي درجه حرارت جي حد： Full functionality from 25°Cto+45°Cwith specified lubricants
6 درخواست جا منظر
گرينائيٽ ڪواري توسيع چيلنج： An existing quarry needed double primary capacity meet new highway contract specs but had limited space for expansion foundation work Solution： A compact highcapacity stationary crushing plant was installed parallel existing line featuring advanced dust suppression Results： Achieved96% availability first year met100%of new contract volume requirements while staying within site boundary limits reducing haul cycle times
لوھ جي لوھ پروسيسنگ پلانٽ اپ گريڊ چيلنج： Aging primary crusher caused frequent bottlenecks inconsistent feed size secondary ball mills increasing specific energy consumption Solution： Replacement with modern stationary plant featuring hydraulic adjustment intelligent drive control precise product sizing Results： Primary throughput increased22% achieved9% reduction kWh/ton mill feed stabilized leading annual energy savings exceeding$180，000
7 تجارتي خيالات
Pricing structured around core configuration model size optional modules Service financing designed support longterm partnership
سامان جي قيمت جا درجا
• Tier I Base Plant Includes crusher base frame motor starter feeder discharge conveyor walkways ladders
• Tier II Enhanced Package Adds automated grease system integrated dust suppression rock breaker boom platform advanced motor controls
• Tier III Turnkey Solution Includes full electrical control room design installation supervision commissioning support civil engineering drawings
اختياري خاصيتون
• Onboard weighing instrumentation product tracking
• Remote monitoring telematics package predictive analytics
• Special alloy liners specific highly abrasive applications
• Winterization packages extreme climates
سروس پيڪيجز
• Platinum Plan： Comprehensive coverage including planned maintenance wear parts inspections priority support
• Gold Plan： Scheduled maintenance inspections recommended spare parts holding
• Silver Plan： Annual inspection technical support asneeded parts supply
فنانسنگ جا اختيار
Capital equipment leasing operating lease structures project financing available through partnered institutions tailored cash flow requirements
8 FAQ
What if my feed material hardness varies significantly？
The hydraulic toggle system allows quick CSS adjustment compensate changing rock characteristics maintain target product size without shutdown
How does this plant integrate with my existing secondary circuit？
Engineering team provides interface drawings conveyor specifications ensure compatibility belt speeds transfer heights can be customized match your layout
What is typical installation commissioning timeline？
From delivery site mechanical erection electrical connection dry commissioning typically requires812weeks depending site readiness complexity full turnkey management available
Are wear parts readily available globally？
Yes critical wear parts jaws side liners toggle seats stocked regional service centers supported guaranteed48hour emergency shipping program Platinum Gold plans
Can you provide detailed foundation load drawings？
Yes complete geotechnical data pack including dynamic static load diagrams anchor bolt templates concrete volume specifications issued upon order facilitate civil works planning
