Luxury Stone Crusher Machine Cheap
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, پرائمري ڪرشنگ ۾ بنيادي چئلينج اڪثر شامل آهن:
اضافي سار سنڀال Downtime: بار بار لائنر تبديليون, برداشت جي ناڪامي, and unplanned stoppages can consume over 15% of available operating hours, directly impacting output targets.
High PerTon Energy Consumption: Inefficient crushing chambers and drives can make energy one of the top three cost centers in your comminution circuit.
متضاد پيداوار جي درجه بندي: Fluctuations in feed material hardness or size lead to offspec product, causing bottlenecks in secondary stages and reducing saleable yield.
تيز لباس واري حصي جي تباهي: The cost of manganese steel and labor for replacement in abrasive environments can exceed budget forecasts by significant margins.
محدود فيڊ لچڪدار: Can your primary crusher handle sticky feeds, occasional tramp metal, or variations in rock strength without choking or stalling?
What if a primary crushing solution could systematically address these pain points with proven engineering, not just promise? The following overview details a strategic equipment approach designed for total cost of ownership.
2. پيداوار جو جائزو
جي Luxury Stone Crusher Machine Cheap refers to a highvalue, costoptimized primary jaw crusher engineered for mediumtohigh tonnage aggregate production. It is designed to deliver premium performance metrics at a capital expenditure point that accelerates payback periods.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: رنوفڪريري (ROQ) مواد کي اونهي ۾ هدايت ڪئي وئي آهي, nonchoking crushing chamber via vibrating grizzly feeder compatibility.
2. Compressive Crushing: A robust eccentric shaft drives a moving jaw plate in an elliptical motion against a fixed jaw, مواد کي گھٽائڻ لاء compressive قوت لاڳو ڪرڻ.
3. ڊسچارج سيٽنگ ايڊجسٽمينٽ: The crusher's closedside setting (سي ايس ايس) is hydraulically adjustable from a central control point, allowing quick product size changes without manual shims.
4. خارج ٿيڻ & پهچائڻ: Crushed material exits at the bottom discharge point onto a primary conveyor for transport to downstream screening.
ايپليڪيشن جو دائرو & حدون:
دائرو: گرينائيٽ پروسيسنگ لاء مثالي, بيسالٽ, چونا پٿر, and other abrasive aggregates in stationary quarry plants or largescale construction site setups. Suited for primary reduction where feed size typically ranges up to 80% فيڊ جي افتتاحي طول و عرض جو.
حدون: Not designed as an allinone solution for asphalt recycling or concrete with high rebar content without prescreening. وڌ ۾ وڌ فيڊ سائيز ۽ گنجائش ماڊل جي وضاحتن سان پابند آهن.
3. بنيادي خاصيتون
ڊيپ ڪرشنگ چيمبر | ٽيڪنيڪل بنياد: بهتر ٿيل نپ زاويه ۽ ڊگھو لڪير اسٽروڪ | آپريشنل فائدا: Increases capacity per stroke and reduces bridging; allows for larger feed size acceptance | ROI اثر: فيلڊ ڊيٽا تائين ڏيکاري ٿو 12% higher throughput compared to samesize conventional chambers, improving revenue potential.
HeavyDuty فريم تعمير | ٽيڪنيڪل بنياد: مضبوط ٿيل دٻاء واري پوائنٽن سان اعلي سالميت واري اسٽيل پليٽ مان ٺهيل | آپريشنل فائدا: cyclical لوڊنگ ٿي رهي جي تحت ڊگهي-مدت ساخت جي سالميت مهيا ڪري, فريم جي ٿڪڻ ۽ ترتيب جي مسئلن کي گھٽائڻ | ROI اثر: Extends operational lifespan beyond standard depreciation schedules, سرمائيداري سيڙپڪاري جي حفاظت.
HydroPneumatic Toggle System | ٽيڪنيڪل بنياد: Replaces traditional mechanical toggle plates with adjustable hydraulic cylinders | آپريشنل فائدا: Enables automatic clearing of chamber blockages and provides overload protection against tramp metal | ROI اثر: Reduces downtime from stall events by an estimated 80%, safeguarding weekly production quotas.
مرڪزي گريسنگ سسٽم | ٽيڪنيڪل بنياد: Automated lubrication lines deliver grease to all major bearing points from a single station | آپريشنل فائدا: Ensures consistent bearing protection while eliminating manual greasing hazards and omissions | ROI اثر: انڊسٽري ٽيسٽ ڏيکاري ٿو a 40% بيئرنگ سان لاڳاپيل ناڪامين ۾ گهٽتائي, directly lowering repair part costs and labor.
BoltOn Wear Liners | ٽيڪنيڪل بنياد: Jaw plates and cheek plates utilize modular bolton design with multiple tooth profiles | آپريشنل فائدا: Enables faster replacement (3050% quicker than welded designs) and allows profile rotation for extended service life | ROI اثر: Reduces liner change downtime inventory holding costs through standardized parts.
گھٽ فريڪشن اسپيريل رولر بيئرنگ | ٽيڪنيڪل بنياد: Largediameter bearings with proprietary sealing labyrinths | آپريشنل فائدا: Run cooler under load, require less lubrication volume, and sustain high radial loads efficiently | ROI اثر: Contributes directly to lowering specific energy consumption (kWh/ٽن) تائين 9%.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | Luxury Stone Crusher Machine Cheap Solution | فائدو (% سڌارو) |
|||||
| دستيابي (اپٽائم %) | 8588% | 9294% | +6% |
| سراسري. Jaw Liner Life (ڪلاڪ) | 1,200 1,500 | 1,800 2,200 | +40% |
| مخصوص توانائي واپرائڻ (kWh/ٽن) 0.85 1.05 0.75 0.82 |12% |
| CSS ترتيب ڏيڻ جو وقت (منٽ) 4560 (دستي شيم) <5 (هائيڊولڪ) |90% |
| 10m تي شور جو اخراج (ڊي بي(اي)) 105110 98102 |7% |
5. ٽيڪنيڪل وضاحتون
ماڊل رينج جي گنجائش: 350 950 ميٽرڪ ٽين في ڪلاڪ (varies by feed material & سي ايس ايس).
فيڊ کولڻ: From 900mm x 600mm up to1300mm x1000mm options.
بجلي جي گهرج: Main crusher motor from110 kW to160 kW; supplied for400V/50Hz or460V/60Hz operation.
مواد جي وضاحت: Highgrade fabricated steel frame; مينگنيز اسٽيل جال لائينر (14%,18%,22% Mn دستياب); جڙيل مصر جو اسٽيل سنسڪرت شافٽ.
جسماني طول و عرض (لڳ ڀڳ., Largest Model): Length ~5.5m; ويڪر ~ 3m; Height ~3.8m; Shipping weight ~28 metric tons.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; dustprotected برقي جزا معياري.
6. درخواست جا منظر
Quarry Operation Seeking Higher Yield on Abrasive Rock
Challenge A granite quarry faced declining liner life on their existing primary jaw crusher (~1100 hours), causing frequent shutdowns every six weeks during peak season.Solution Implementation of the specified jaw crusher with22% manganese liners optimized for abrasive application.Reults Liner life extended to1850 hours,a68 improvement.This reduced annual planned downtime by120 hours,increasing annual output by approximately18 kilotons
Large Infrastructure Project with Tight Gradation Control
Challenge A major highway contractor needed consistent minus150mm product from variable basalt feed but experienced significant CSS drift due thermal expansion mechanical wearSolution Deployment of this model featuring hydraulic CSS adjustment automated monitoringResults Operators performed daily CSS verification adjustment in under minutesProduct gradation consistency improved variability reduced by70 eliminating downstream screening bottlenecks project completed ahead schedule
7 تجارتي خيالات
Equipment Pricing Tiers are structured based on feed opening size capacity Three core models are offered each with standardized configurationOptional Features include integrated motor base automatic grease systems advanced wear monitoring sensors remote telemetry packageService Packages range from basic commissioning comprehensive annual maintenance contracts including parts labor inspectionsFinancing Options available through partner institutions include operating lease capital lease loan structures tailored typical payback periods years based current aggregate pricing
8 FAQ
What is required foundation this crusher?
A reinforced concrete foundation designed specific dynamic loads model required Detailed civil drawings load data provided purchase ensure compatibility
How does handle occasional un crushable tramp metal?
The hydro pneumatic toggle system acts relief mechanism allowing temporary opening discharge chamber minimizing risk catastrophic damage compared rigid toggle designs
ڪهڙو عام پهچائڻ وقت?
Standard models ship within weeks order confirmation Custom configurations may require additional weeks manufacturing
لباس جا حصا آساني سان دستياب آهن?
Yes All consumable wear parts including jaw liners bearings standardized stocked regional distribution centers ensure fast delivery
Can integrate existing plant control system SCADA?
Yes The crusher equipped standard PLC control panel communication protocols Modbus TCP typically allow integration most modern plant control systems
What warranty coverage provided?
Standard warranty covers defects materials workmanship months operation hours whichever occurs first Extended warranty packages major components available
Is onsite training included?
Yes Commissioning includes day onsite operational safety maintenance training crew supervisors ensure efficient handover
