آسائش 250 300tph پٿر کرشنگ پلانٽ مقابلي واري قيمت
1. PAINPOINT driven اوپننگ
Are you managing a highvolume aggregate operation where consistent output and operational cost control directly define profitability? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, the challenges of a 250300 tph stone crushing plant are specific and costly.
غير مطابقت رکندڙ ذريعي: Fluctuations below the rated 300tonperhour capacity due to feed variations or bottlenecks represent direct revenue loss, often amounting to thousands per hour in missed production.
اڻ شيڊول بند وقت: Component failures in critical crushers or screens halt the entire line. The cost isn't just repairs; it's idle labor, delayed projects, and missed delivery windows.
اعلي آپريشنل & سار سنڀال جا خرچ: Energyinefficient drives, اضافي لباس جو حصو واپرائڻ, and laborintensive maintenance routines erode margins on every ton produced.
Final Product Quality Variance: Inability to precisely control particle size distribution leads to product rejection, ڇڪڻ واري چڪر, and lost premium pricing opportunities.
Rigid Plant Layout: Fixed configurations struggle to adapt to changing feed material characteristics or final product specifications, آپريشنل لچڪ کي محدود ڪرڻ.
Is your primary crushing circuit a source of predictable profit or unpredictable expense? حل رڳو مشينري ۾ نه آهي, but in a system engineered for precision, استحڪام, and total cost management at the 250300 tph scale.
2. پيداوار جو جائزو
هي Luxury 250300tph Stationary Stone Crushing Plant هڪ مڪمل آهي, hardrock processing circuit engineered for granite, بيسالٽ, چونا پٿر, and other aggregates. It is designed as a turnkey solution for largescale quarry operations or major infrastructure project support requiring consistent, اعلي مقدار جي پيداوار.
آپريشنل ڪم فلو:
1. ابتدائي گھٽتائي: Dumpfed material is consistently reduced by a robust primary jaw crusher.
2. وچولي اسڪريننگ & ڪِرڻ: A secondary cone crusher further refines material, working in closed circuit with a primary screen to ensure optimal feed size for tertiary stages.
3. ٽئين شڪل ڏيڻ & فائنل اسڪريننگ: A tertiary cone crusher (or vertical shaft impactor for shaping) produces the final cubical product sizes, with precise control via final sizing screens.
4. مواد سنڀالڻ & ذخيرو ڪرڻ: A network of heavyduty conveyors with centralized control efficiently moves material between stages and to final product stockpiles.
ايپليڪيشن جو دائرو: Ideal for producing highquality aggregates (05ايم ايم, 510ايم ايم, 1020ايم ايم, 2031.5ايم ايم) for commercial concrete, asphalt premix, and major civil engineering projects (رستا, ريل گاڏيون). It is suited for permanent installation at large quarry sites.
حدون: This stationary plant requires significant foundation work and is not designed for frequent relocation. Optimal performance assumes competent feed size control from upstream blasting or loading operations.
3. بنيادي خاصيتون
ذھني ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: Centralized PLC with SCADA interface | آپريشنل فائدا: Enables singleoperator monitoring and control of the entire circuit flow rate; provides realtime diagnostics | ROI اثر: Reduces labor overhead by up to 30% بمقابله دستي ڪنٽرول; minimizes human error leading to downtime
HeavyDuty Crusher Configuration | ٽيڪنيڪل بنياد: Matched primary jaw and secondary/tertiary cone crushers with oversized bearings & chambers | آپريشنل فائدا: Handles peak loads and abrasive feeds without stalling; extends intervals between major overhauls | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a 1525% improvement in mean time between failures (ايم بي ايف) compared to standard duty units
Modular Screen Design | ٽيڪنيڪل بنياد: Multideck vibrating screens with quickchange tensioning systems for screen media | آپريشنل فائدا: Allows rapid panel replacement (<2 ڪلاڪ) and deck configuration changes for different product specs | ROI اثر: Cuts planned screening maintenance downtime by half; increases plant flexibility
ترقي يافته مٽي دٻائڻ | ٽيڪنيڪل بنياد: Encapsulated transfer points with strategically placed fog cannons & spray bars | آپريشنل فائدا: ريگيوليٽري تعميل کي برقرار رکي ٿو (مثال, OSHA/MSHA), سائيٽ جي نمائش ۽ آپريٽر جي صحت کي بهتر بڻائي ٿو | ROI اثر: Avoids regulatory fines and reduces cleanup costs; protects downstream equipment from abrasive dust
EnergyOptimized Drive Trains | ٽيڪنيڪل بنياد: Highefficiency electric motors paired with variable frequency drives (وي ايف ڊيز) on conveyors & فيڊرز | آپريشنل فائدا: Reduces inrush current; allows soft starts and precise feed rate tuning to match crusher capacity | ROI اثر: انڊسٽري جاچ پڌرو ڪري ٿو هڪ تائين 18% reduction in energy consumption per ton crushed versus fixedspeed systems
مرڪزي ليوب & هائيڊولڪ سسٽم | ٽيڪنيڪل بنياد: Automated greasing circuits for bearings and centralized hydraulic power units for adjustments | آپريشنل فائدا: Ensures critical components receive correct lubrication; allows remote crusher setting adjustments while running | ROI اثر: Prevents premature bearing failures (a top cause of downtime); increases operational safety
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (250300tph پلانٽ) | Our Luxury 250300tph Solution | فائدو (% سڌارو) |
| : | : | : | : |
| مجموعي دستيابي (%)| 88 92%| 94 96%| +4% (+~2，000 hrs/yr at capacity)|
| توانائي جو واھپو (kWh/ٽن)| ~0.85 1.05 kWh/ٽن| 0.72 0.82 kWh/ٽن| ~15% reduction|
| ڪپڙا پارٽ لائف (Mn/Ton)| مواد جي لحاظ کان مختلف آهي| +2035% توسيع زندگي| +2035% سڌارو|
| پيداوار جي شڪل (% ڪعبي وارو)| ~6575% cubical aggregate| 7885% cubical aggregate| +10 p.p. واڌارو|
| Reconfiguration Time| Days/Weeks for major changes|Hours/Daysfor screen/crusher settings|6070% تيز|
_دستيابي جي بنياد تي مقرر ڪيل آپريٽنگ ڪلاڪ مائنس ميڪيڪل/اليڪٽريڪل ڊائون ٽائم._
_Based on comparative field tests using equivalent granite feed._
_For product spec changes within plant design envelope._
5. ٽيڪنيڪل وضاحتون
ڊزائين ڪيل ظرفيت جي حد: Steadystate output of 250 - 300 ميٽرڪ ٽين في ڪلاڪ (275 - 330 US tph).
پرائمري پاور جي گهرج: ڪل ڳنڍيل لوڊ لڳ ڀڳ 800 - 950 ڪلواٽ. Requires stable highvoltage supply (e.g.,10kV). Plant can be configured for stepdown transformer integration.
اهم مواد جي وضاحت:
وڌ ۾ وڌ فيڊ سائيز (to Primary): ≤750mm
Finished Product Sizes： تائين پيدا ڪرڻ جي قابل 4 calibrated aggregates simultaneously (e.g.,05mm sand，510ايم ايم，1020ايم ايم，20+ ايم ايم).
Crusher Liners： Highchrome martensitic steel or manganese steel options based on abrasiveness.
جسماني پيرن جو نشان (لڳ ڀڳ.): ڊگھائي： ~80m –100m； ويڪر： ~25m –35m； اوچائي： ~15m –20m（varies with conveyor incline）。 Detailed foundation drawings provided。
ماحولياتي آپريٽنگ رينج：
ماحول جي درجه حرارت： 20°C to +45°C （with optional cold/hot weather packages）。
مٽي جو اخراج： Designed to achieve ≤20 mg/Nm³ at enclosed transfer points。
Noise Level： ≤85 dB(اي) at perimeter with standard acoustic enclosures。
6. درخواست جا منظر
LargeScale Granite Quarry｜ Challenge： A national quarry operator needed consistent，highquality aggregates for a major highway project but faced excessive wear costs from abrasive graniteand frequent screen blinding。｜ Solution： Implementation of this Luxury Crushing Plant featuring specialized tertiary cone crushersfor shapingand nonblinding screen technology on final decks。｜ Results： Achieved sustained295 tph output；wear part life increased by28%；product cubicity met strict DOT specifications，eliminating reprocessing。Plant availability averaged95。2% over the18month project。
Integrated Cement & Aggregate Producer｜ Challenge： Required premium limestone feedstock（<25mm）for cement kilns while also producing commercial concrete aggregates from the same flow。Existing plant lacked precision screening。｜ Solution： Installationwitha highly configurable threedeck final screenand recirculating conveyor systemto split material streams precisely。｜ Results ： Enabled simultaneous productionof kiln feedand three aggregate grades。Yieldof valuable10–20mm concrete aggregate increasedby22%。The intelligentcontrol systemallowed quick changeoversbetween product regimes。
7． COMMERCIAL CONSIDERATIONS
Our Luxury250–300tph Stone Crushing Plantis offered asa capital investmentdesigned formaximum lifetime value。
قيمت جا درجا ：
Tier1（Standard Luxury Package）： بنيادي ڪرشنگ شامل آهي，اسڪريننگ，پهچائڻ，basicelectrics&controlsystem。
Tier2（Enhanced Package）： Adds comprehensive dust suppression，صوتي ملفوظات，centralized automated lubrication，and advanced wear monitoring sensors。
Tier3（Turnkey Premium）： Full civil engineering packagefoundation design&supervision)，erection&commissioningby our crewsonsite,and extended operator training。
اختياري خاصيتون ：
Onboard power generation module(500kVA+)，automated metal detection&rejection system，remote telematicsfor performance monitoring，specialized wear linersfor highly abrasive/silicarich materials。
سروس پيڪيجز ：
Available annual maintenance contractsprovide scheduled inspections，priority parts dispatch,and guaranteed response times.Optional longterm wear part supply agreementsoffer fixedcostperton protection against price volatility。
فنانسنگ جا اختيار：
We workwith partner financial institutions tooffer flexible solutions including capital lease ，operating lease ，or project financingtailoredto your cash flow requirements.Equitypreserving structuresare availablefor qualified buyers。
8． FAQ
Q1 ： Is this plant compatiblewith our existing primary feeding systemor stockpile conveyors？
A1 ： Yes.The plant’s receiving hopperand primary feederare engineeredto accept industrystandard loadingfrom wheel loadersor excavators.The discharge heightand configurationof the final conveyorare customdesignedto integratewith your existingstockpile layoutduring the engineering phase。
Q2 ： What isthe expected rampup timeto full operational capacityafter installation？
A2 ： With our commissioning support ，most operations achieveconsistent design throughputwithin7–14 daysof mechanical completion.This period includes finetuningcrusher settings ，screen angles ，and feeder speedsfor your specific material。
Q3 ： How does this plant address the skilled operator shortage？
A3 ： The centralized PLCbased control systemsimplifies operation.The interface provides clear visual flow diagramsand alarm prioritization.Extensive trainingis provided ，focusingon system logicrather than manual mechanical adjustments ，which reduces the expertise burden。
Q4 ： What arethe key factorsin determiningwear part life ，and how can we forecast costs？
A4 ： Life is primarily drivenby feed material abrasiveness（e.g．SiO₂ content），crusher setting（CSS），and throughputvolume.Based on your provided sample analysis ，we can supply detailed wear part life projectionsanda corresponding costperton estimatefor budgeting purposes。
Q5 ： Can we source spare partslocally ，or are we dependenton OEM supply？
A5 ： While we recommendgenuine OEM partsfor critical wear componentslike mantle linersdue tomaterial science specifications ，many common items （bearings ，موٽرون ，vbelts）use standardizedindustry brandsavailable globally.A detailed crossreference listis provided 。
Q6 ： What does the standard warranty cover？
A6 ： The standard warranty covers defectsin materialsand workmanship formajor components （crushers ，screens）for12 monthsfrom commissioningor18 monthsfrom shipment 。Extended warranty optionsare available 。
Q7 ： How doesthe energy optimizationtranslateinto actual operating expense？
A7 ： Based ona conservative280 tph operationat0．78 kWh/ton versusan industry averageof0．95 kWh/ton ，anda commercial power rateof$0．12/kWh ,the annual savingsexceed$125 ,000assuming6 ,000ڪم جا ڪلاڪ 。This providesa directandrecurring reductionin your cost of goods sold 。
