Jc5000 Jaw Crusher Producer Cheap
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع وقت ختم ڪري رهيا آهن توهان جي مجموعي يا کان کني جي منافعي جي مارجن کي? پرائمري ڪرشنگ هڪ نازڪ رڪاوٽ آهي, ۽ سامان جي ناڪامي هتي توهان جي پوري پروسيسنگ لائن ذريعي cascades. انهن عام چئلينجن تي غور ڪريو:
سار سنڀال لاءِ اضافي وقت: بار بار لائنر تبديلين ۽ غير متوقع ميڪيڪل مرمت جي پيداوار کي روڪيو, ھزارين في ڪلاڪ جي خرچ ۾ گم ٿي وڃڻ.
اعلي لباس حصو واپرائڻ: Aggressive feed material rapidly degrades jaw plates and cheek plates, leading to unsustainable recurring parts expenditure.
متضاد پيداوار جي درجه بندي: هڪ غير مستحڪم يا غير موثر ڪرشنگ چيمبر هڪ جهڙي پيدا ڪرڻ ۾ ناڪام ٿيندو, سٺي شڪل واري پيداوار, اثر هيٺ وهڪرو اسڪريننگ ۽ ثانوي کولہو ڪارڪردگي.
وڌندڙ توانائي جي قيمت: Inefficient crushing action with poor kinematics directly translates to higher power consumption per ton of processed material.
ساخت جي سالميت جا خدشا: Underdesigned frames and components can lead to stress fractures under full load, risking catastrophic failure and extended unplanned outages.
How do you select a primary crusher that addresses these specific cost centers while delivering reliable, اعلي مقدار جي پيداوار? The solution requires a focus on engineering fundamentals rather than marketing claims.
2. پيداوار جو جائزو
JC5000 هڪ اعلي گنجائش آهي, singletoggle overhead eccentric jaw crusher engineered for heavyduty primary crushing in quarrying, کان کني, ۽ وڏي پيماني تي مجموعي پيداوار. ان جي ڊيزائن کي ترجيح ڏئي ٿي مشيني مضبوطي ۽ آپريشنل ڪارڪردگي سخت پٿر جي پروسيسنگ لاءِ, جهڙوڪ گرينائيٽ, بيسالٽ, and abrasive iron ore.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: Large feed hopper with integrated grizzly or apron feeder directs runofmine/quarry material into the deep crushing chamber.
2. کمپريشن کرشنگ: The aggressively angled fixed jaw and long stroke elliptical motion of the moving jaw create high reduction ratios through compressive force.
3. خارج ٿيڻ & صفائي: هائيڊولڪ ٽوگل سسٽم کي بند ٿيل سيٽنگ جي تڪڙو ترتيب ڏيڻ جي اجازت ڏئي ٿي (سي ايس ايس) ۽ خودڪار ٽراپ لوھ ڇڏڻ مهيا ڪري ٿي, کولہو کي روڪڻ کان سواءِ چيمبر کي صاف ڪرڻ.
4. پيداوار پهچائڻ: Crushed material exits onto the main product conveyor for transport to subsequent screening or secondary crushing stages.
ايپليڪيشن جو دائرو & حدون:
دائرو: اسٽيشنري پرائمري ڪرشنگ ٻوٽن لاءِ مثالي جن مان ٽريپٽ جي ضرورت آهي 750 جي طرف 1,500 mtph, depending on feed material and CSS. Suited for hard, abrasive feeds where durability is paramount.
حدون: Not designed for portable/skidmounted applications due to size and weight. Requires a solid concrete foundation and significant plant infrastructure. Less optimal for recycling applications with high levels of rebar or mixed construction debris compared to dedicated shredders.
3. بنيادي خاصيتون
ديپ چيمبر جاميٽري | ٽيڪنيڪل بنياد: Optimized nip angle and long stroke | آپريشنل فائدا: Achieves higher reduction ratios in a single pass, producing a more cubical product while reducing slabby material. | ROI اثر: Lowers recirculating load on secondary circuit by up to 15%, increasing total plant capacity.
HeavyDuty ٺهيل فريم | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي)optimized steel plate construction with reinforced stress points. | آپريشنل فائدا: Eliminates frame fatigue and cracking under maximum load conditions over the machine’s lifespan. | ROI اثر: تباهي واري ساخت جي ناڪامي جي خطري کي گھٽائي ٿو, توهان جي ملين ڊالر پلانٽ سيڙپڪاري جي حفاظت.
هائيڊولڪ ٽوگل & ترتيب ڏيڻ وارو نظام | ٽيڪنيڪل بنياد: Replaces traditional mechanical toggle plates with a hydraulic ram system. | آپريشنل فائدا: Enables remote CSS adjustment under load in minutes and provides automatic uncrushable material release (tramp iron protection). | ROI اثر: اوور ذريعي تبديلين کي ترتيب ڏيڻ لاءِ وقت گھٽائي ٿو 80% دستي شيم سسٽم جي مقابلي ۾; prevents damage from uncrushables.
اعلي ڪارڪردگي بيئرنگ اسيمبلي | ٽيڪنيڪل بنياد: Oversized spherical roller bearings mounted in precisionmachined housings with labyrinth seals. | آپريشنل فائدا: Supports high radial and axial loads from the eccentric shaft, وڌايل خدمت جي وقفن سان هلندڙ کولر. | ROI اثر: Bearing life expectancy exceeds 30,000 hours under normal operating conditions, minimizing major component replacement costs.
BoltOn Wear Liners & گال پليٽون | ٽيڪنيڪل بنياد: quenched استعمال ڪندي ماڊلر ڊيزائن & tempered alloy steel castings secured with largehead bolts from the sides/top. | آپريشنل فائدا: لائنر جي متبادل کي آسان بڻائي ٿو; personnel can perform changes without entering the crusher chamber from below in most cases. | ROI اثر: Cuts standard liner changeout time by approximately 40%, directly increasing crusher availability.
سڌو ڊرائيو VBelts ذريعي & Flywheels | ٽيڪنيڪل بنياد: Hightorque motor connected via multiple Vbelts to heavy flywheels that store kinetic energy during the noncrushing stroke.| آپريشنل فائدا: Smooths peak power demands on the motor during crushing cycles, improving power factor efficiency.| ROI اثر: Reduces electrical stress on motor starters; فيلڊ ڊيٽا هڪ تائين ڏيکاري ٿو 8% improvement in energy efficiency versus some directcoupled competitors under variable load.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (مقابلي وارو ڪلاس) | JC5000 حل دستاويزي ڪارڪردگي | فائدو (% سڌارو) |
| : | : | : | : |
| لائنر جي تبديلي جو وقت (مقرر ٿيل & ٻرندڙ جبل) | ~2436 hours (shim adjustment system) | 40% تيز |
| دستيابي (اپٽائم %) مٿان 5 سال| ~9294% (منصوبابندي ڪيل سار سنڀال سميت) |>96% (based on fleet telemetry data) >24% مٿاهون |
| بجلي جو استعمال في ٽين ڪرش ٿيل| بيس لائين = 100% (varies by rock type)| Average reduction of ~8% across comparable installations >8% هيٺيون |
| وير لائف آف جوا پليٽس (ابراھيندڙ گرينائيٽ)| ~180220k tons per set |>250k tons per set average >13% ڊگھو |
5.ٽيڪنيڪل وضاحتون
فيڊ کولڻ: 1500mm x 2000mm (59" x 79")
وڌ ۾ وڌ فيڊ سائيز: 1250mm تائين ڪنڊ ڊگھائي
بند ٿيل پاسي جي سيٽنگ جي حد: 175mm 300mm
گنجائش جي حد: تقريبن تائين. 1，500 mtph， کاڌ خوراڪ جي مواد تي دارومدار， سي ايس ايس，and chamber configuration.
ڊرائيو پاور جي گهرج: Standard drive package includes a single electric motor rated at minimum [Insert Motor Rating e.g.,，400 ڪلواٽ].
ڪڪڙ جو وزن (موٽر کان سواء): لڳ ڀڳ [Insert Weight e.g.,，120，000 ڪلو].
مکيه فريم جي تعمير: ٺهيل اسٽيل پليٽ， گھٽ ۾ گھٽ [Insert Thickness e.g.,，100ايم ايم] at wear points.
ڇت جو مواد & قطر: جڙيل مصر جو اسٽيل سنسڪرت شافٽ， قطر [Insert Diameter e.g.,，320ايم ايم].
آپريٽنگ جي درجه حرارت جي حد： 25 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل (13°F کان +113°F).
(نوٽ： Specific numerical values within brackets should be populated with verified engineering data.)
6. درخواست جا منظر
Granite Quarry Primary Station｜Challenge： A major aggregate producer faced excessive downtime every six weeks for manual jaw plate changes using shims． Unpredictable wear rates also led to inconsistent product gradation．｜Solution： Installation of one JC5000 Jaw Crusher equipped with hydraulic toggle adjustment system．｜Results： Liner change time reduced consistently below two shifts． Remote CSS adjustments allowed operators finetune output weekly based on wear． Annual production increased by an estimated18%， while liner cost per ton dropped by22%.
Iron Ore Primary Crushing Plant｜Challenge： Processing highly abrasive magnetite ore resulted in swing jaw bearing failures every1214 months due contamination ingress． Costly unplanned stops disrupted pellet plant feed．｜Solution： Replacement of existing primary crusher with JC5000 featuring upgraded labyrinth seals around oversized spherical roller bearings．｜Results： Bearing service interval extended beyond36 months as confirmed after first inspection． Plant reliability metrics improved； zero unplanned stops attributed bearing failure since installation three years prior．
7.تجارتي خيالات
The JC5000 Jaw Crusher is positioned as a capital investment focused on longterm total cost ownership reduction．
قيمت بنيادي ترتيب جي چوڌاري ترتيب ڏنل آهي：
• Base Machine Tier： Includes standard manganese steel jaws／cheek plates．
• Enhanced Wear Package Tier： Includes premium alloy jaws／cheek plates designed specific customer feed material．
• Full Automation Package Tier： Integrates PLC controls monitoring CSS pressure temperature vibration； enables link plantwide SCADA．
اختياري خاصيتون：
• Different jaw plate profiles optimized shape／throughput．
• Motor starter packages various voltages．
• Dust suppression spray systems．
• Specialized lifting tools maintenance．
سروس پيڪيجز：
• Extended Warranty Plans covering major components．
• Planned Maintenance Agreements ensuring parts availability scheduled inspections．
• Remote Monitoring Subscription providing predictive maintenance alerts based operational data．
Financing Options are available including capital lease operating lease structures tailored match project cash flow requirements typical terms ranging three seven years．
8.FAQ
Q1： Is JC5000 compatible existing primary feeder secondary cone crushers？
A1： Yes provided existing infrastructure can handle its physical dimensions weight output capacity Engineering team can conduct full plant audit ensure compatibility recommend any necessary modifications conveyors chutes
Q2 ： What typical impact will have my overall plant energy consumption？
A2 ： Field data indicates most operations see net reduction overall primary circuit energy use due its efficient kinematics direct drive system However actual savings depend local power costs previous equipment efficiency
Q3 ： How does hydraulic toggle system affect maintenance safety？
A3 ： It significantly improves safety eliminating need personnel work beneath suspended toggle assembly during adjustments Automatic tramp release also reduces risk internal component damage sudden overload situations
Q4 ： What lead time expected delivery commissioning？
A4 ： Standard lead times range six nine months exworks depending current order book Commissioning typically requires two three weeks supervised installation crew including foundation check alignment training
Q5 ： Are spare parts readily available globally？
A5 ： Critical wearing spare parts stocked regional service centers worldwide Nonwear structural components available direct factory supply chain supported digital inventory management ensure priority dispatch
Q6 ： Can operate extreme cold climates？
A6 ： Yes standard machine designed operate down 25°C Optional cold climate packages include synthetic lubricants immersion heaters bearings additional insulation certain hydraulic lines
Q7 ： What financing options available commercial terms？
A7 ： We offer several structured finance solutions through partners including equipment loans leases These tailored individual project requirements typical terms three seven years subject credit approval
