Jc5000 Jaw Crusher Oem Factory R&ڊي
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع وقت ختم ڪري رهيا آهن توهان جي مجموعي يا کان کني جي منافعي جي مارجن کي? Primary crushing is the foundation of your material processing circuit, and its failures cascade through your entire operation. انهن عام چئلينجن تي غور ڪريو:
اڻ شيڊول بند وقت: Bearing failures or component wear can halt production for days, costing tens of thousands in lost throughput and urgent repair logistics.
هاء PerTon آپريٽنگ خرچ: گھڻي توانائي واپرائڻ, coupled with frequent replacement of wear parts like jaw plates, directly increases your cost per ton of processed material.
متضاد پيداوار جي درجه بندي: An unstable or inefficient crushing chamber leads to poor size reduction, increasing recirculating load and overworking downstream equipment.
سخت Inflexibility: Fixed configurations struggle to adapt to varying feed materials or changing final product requirements, forcing operational compromises.
Is your primary crusher a reliable asset or a persistent bottleneck? The solution requires engineering that prioritizes durability, ڪارڪردگي, and intelligent design to protect your bottom line.
2. پيداوار جو جائزو
The Jc5000 is a highcapacity, robustly engineered singletoggle jaw crusher designed for heavyduty primary crushing in mining, کوٽڻ, ۽ وڏي پيماني تي تعميراتي ريسائڪلنگ ايپليڪيشنون. Its core function is the reliable reduction of large (1300mm تائين) feed material into a consistent, مجموعي پيداوار.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: Large runofmine or quarryrun rock is directed into the deep, nonchoking فيڊ کولڻ.
2. ڇڪڻ وارو عمل: The aggressive elliptical stroke of a mechanically simple singletoggle design applies high inertia forces to compress and fracture material against the fixed jaw.
3. خارج ٿيڻ & صفائي: ڪٽيل مواد خارج ٿيڻ واري سوراخ ذريعي هيٺان نڪرندو آهي; the design facilitates rapid clearance of crushed product to maintain throughput.
ايپليڪيشن جو دائرو: سخت پٿر لاء مثالي (گرينائيٽ, بيسالٽ), ٻرندڙ معدنيات, ۽ تباهي ڪنڪريٽ. It is engineered as a stationary primary unit for hightonnage fixedplant operations.
حدون: Not suitable as a mobile or portable unit due to size and weight. For processing highly sticky or claybound materials without prescreening, a different primary solution may be recommended.
3. بنيادي خاصيتون
HeavyDuty فريم & گولي وارو رولر بيئرنگ | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي) بهتر دٻاء جي ورڇ | آپريشنل فائدا: چوٽي جي بوجھ هيٺ بي مثال ساخت جي سالميت; bearings handle both radial and axial forces | ROI اثر: Extended service life under severe conditions reduces risk of catastrophic frame failure and associated capital replacement costs.
Enhanced Feed Opening Design | ٽيڪنيڪل بنياد: Deep chamber geometry with no dead zone at feed entry | آپريشنل فائدا: Allows for larger lump size intake and promotes smooth material flow without bridging | ROI اثر: Maximizes loader efficiency, reduces need for preblasting or secondary breaking, increasing overall site productivity.
WedgeLocked Jaw Plate System | ٽيڪنيڪل بنياد: Mechanically secured manganese steel plates without complex backing resin | آپريشنل فائدا: Enables fast reversal or replacement of wear parts during scheduled maintenance windows | ROI اثر: لائنر جي تبديلين لاءِ گھٽ وقت گھٽائي ٿو 40% compared to bonded systems, سڌو سنئون پلانٽ جي دستيابي کي وڌائڻ.
هائيڊولڪ ايڊجسٽمينٽ & صاف ڪرڻ | ٽيڪنيڪل بنياد: سي ايس ايس ايڊجسٽمينٽ ۽ غير ڪرشبل مواد ڇڏڻ لاء انٽيگريڊ هائڊروڪ سسٽم | آپريشنل فائدا: Operators can adjust product size or clear blockages safely from ground level in minutes | ROI اثر: Eliminates manual shimming labor and prevents costly downtime from tramp metal events.
High Inertia Flywheels | ٽيڪنيڪل بنياد: Precisely calculated rotational mass stored in heavy flywheels | آپريشنل فائدا: Smoothens power demand peaks and maintains consistent crushing momentum under variable loading | ROI اثر: Reduces cyclical stress on drive components and can lower overall energy consumption per ton crushed.
سڌو ڊرائيو & VBelt Guarding | ٽيڪنيڪل بنياد: Robust TEFC motor coupled via durable Vbelts with full safety guarding | آپريشنل فائدا: Provides reliable power transmission with inherent slippage protection; guarding ensures operator safety compliance | ROI اثر: Minimizes power transmission losses and reduces maintenance incidents.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | Jc5000 Jaw Crusher Solution | دستاويزي فائدو |
| : | : | : | : |
| دستيابي (اپٽائم) | ~9294% (مقرر & اڻ شيڊول) |>96% in field studies| +34% پيداوار جو وقت وڌايو |
| زندگيءَ جو لباس (جبلن جي پليٽ) ابراھيندڙ پٿر| 120,000 150,000 ٽين| 180,000 220,000 ٽين| +3040% ڊگهي خدمت وقفي |
| توانائي واپرائڻ في ٽين| بيس لائين 100%| Field data shows ~95%| ~5% reduction in specific energy use |
| Maintenance Time CSS Adjustment/ Clearing| دستي عمل (~ 24 ڪلاڪ)| هائيڊولڪ سسٽم (<30 منٽ)| تائين 90% faster adjustment/clearance |
5. ٽيڪنيڪل وضاحتون
فيڊ کولڻ: 1500mm x 1300mm (59" x 51")
وڌ ۾ وڌ فيڊ سائيز: 1300mm تائين (51")
بجلي جي گهرج: 200 ڪلواٽ / 270 HP اليڪٽرڪ موٽر
آپريٽنگ وزن: لڳ ڀڳ 85,000 ڪلو (187,400 lbs)
ذريعي جي گنجائش: کان حدون 750 جي طرف 1500 mtph depending on feed material and closed side setting (سي ايس ايس).
مواد جي وضاحت: مکيه فريم اعلي طاقت اسٽيل مان ٺهيل; وسايو ويو & tempered alloy steel eccentric shaft; Highgrade manganese steel jaw plates.
جسماني طول و عرض (LxWxH): ~4300mm x 3500mm x 4100mm
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل (4°F کان +113°F). مٽي سيلنگ کٽ انتهائي حالتن لاء دستياب آهي.
6. درخواست جا منظر
گرينائيٽ ڪواري جي توسيع | چيلنج: پرائمري سرڪٽ جي ذريعي وڌائڻ لاء هڪ وڏي کوٽائي جي ضرورت آهي 25% but was constrained by space for new infrastructure and high wear costs on existing plant. The existing crusher required frequent liner changes causing weekly downtime.| حل: A single Jc5000 Jaw Crusher replaced two older units due to its higher capacitytofootprint ratio. It was equipped with XtraTough manganese jaw plates.| نتيجا: Plant achieved a 28% increase in sustained throughput. لباس جي جزوي زندگي وڌائي وئي 35%, reducing annual consumable costs by an estimated $18,000 آمريڪي ڊالر. The consolidation freed up plant area for downstream upgrades.
Iron Ore Primary Crushing Station Retrofit | چيلنج: An aging gyratory crusher at an iron ore site suffered from reliability issues and excessive maintenance hours per month (>80 ڪلاڪ), impacting pellet plant feed.| حل: Direct retrofit installation of the Jc5000 into the existing primary station footprint. Key features were its hydraulic setting adjustment for quick product size changes between ore types.| نتيجا: Maintenance hours related to the primary crusher fell by over 60%. Plant managers reported improved consistency in feed size to SAG mills, contributing to an estimated overall circuit efficiency gain of approximately $50k annually in energy savings alone.
7. تجارتي خيالات
The Jc5000 Jaw Crusher is offered as a capital investment in longterm production stability.
بنيادي سامان جي قيمت جو درجو: Includes crusher assembly with standard manganese jaws/motor drives/guards.
اختياري خاصيتون & ڪَٽَ: Hydraulic toggle tensioning system; خودڪار گريس لوڻ وارو نظام; مختلف جبڑے پليٽ پروفائلز (مثال, corrugated/quarry/super tooth); dust suppression covers; special tool kits.
سروس پيڪيجز: دستياب درجي ۾ بنيادي وارنٽي شامل آهن (12 مهينا), توسيع ڪيل سپورٽ منصوبا (35 ورهاڱي جا حصا/محنت), and OnSite Inspection Contracts with OEMtrained technicians.
فنانسنگ جا اختيار: Flexible capital solutions are available through partners including equipment leasing programs tailored for major capital expenditure cycles typical in mining operations.
8. FAQ
Q1 Is the Jc5000 compatible with my existing secondary/tertiary crushing circuit?
ها. Its hydraulic CSS adjustment allows precise control over discharge product sizing (250mm عام), ensuring optimal feed gradation for most cone crushers or secondary impactors used downstream.
Q2 What is the expected impact on my plant's overall energy consumption?
Field data indicates that due to its efficient direct drive system and highinertia flywheels reducing peak loads on motors plants typically see a net reduction in specific energy use per ton crushed compared to less optimized designs
Q3 How does your OEM support differ from aftermarket parts suppliers?
Our factory R&D ensures that every wear part like jaw plates is metallurgically matched precisely engineered tested alongside original components This guarantees documented performance metrics fit tolerances longevity which generic parts cannot reliably provide
Q4 What are typical lead times for critical spare parts?
For registered service plan holders we operate a dedicated global logistics network with guaranteed dispatch times on critical components like shafts bearings ensuring maximum uptime
Q5 Can we finance this equipment alongside other planned plant upgrades?
Yes Our commercial team structures bundled financing solutions that can include not only the primary crusher but also related conveyors screens structural modifications aligning payment schedules with project cash flow milestones
