Jc5000 Jaw Crusher ٺاھڻ جون قيمتون
ھدف ڪرڻ پرائمري کرشنگ جي رڪاوٽون: سمجھوتا جي اعلي قيمت
Are your aggregate production targets consistently undermined by primary crushing limitations? Operational data across mining, کوٽڻ, and largescale construction reveals three persistent, اعلي قيمتون چئلينج: ضرورت کان وڌيڪ بند وقت for liner changes and maintenance, unpredictable throughput due to premature wear or blockages, ۽ spiraling operational costs from energy consumption and parts replacement. When your primary jaw crusher underperforms, the entire downstream process—conveying, ثانوي ڪٽڻ, screening—suffers in efficiency.
توهان جي موجوده آپريشن تي غور ڪريو: Is unplanned downtime costing you over 100 پيداواري ڪلاڪ هر سال? Are you sacrificing material spec consistency due to uneven wear profiles? Is your costperton metric rising despite stable feed material? ان جو حل وڌندڙ سڌاري ۾ نه آهي, but in a fundamental reevaluation of your primary crushing asset. جي JC5000 جبڑے کولہو is engineered to address these exact pain points.
پيداوار جو جائزو: The JC5000 HeavyDuty Jaw Crusher
JC5000 هڪ مضبوط آهي, singletoggle jaw crusher designed for highcapacity primary crushing of hard rock, معدنيات, ۽ تباهي ڪنڪريٽ. ان جو آپريشنل ڪم فلو قابل اعتماد لاء ٺهيل آهي:
1. فيڊ جي قبوليت: وڏو (500mm x 400mm) feed opening accepts runofmine/quarry material with minimal prescreening.
2. کمپريشن کرشنگ: A deep crushing chamber and aggressive elliptical jaw motion apply intense compressive force to reduce material.
3. خارج ٿيڻ جو ڪنٽرول: A hydraulic toggle tensioning and adjustment system allows for precise closedside setting (سي ايس ايس) control to maintain product gradation.
4. مواد جي نڪرڻ: High inertia flywheels and an optimized discharge path ensure continuous material flow and prevent choking.
ايپليڪيشن جو دائرو: Ideal for stationary plant installation in granite, بيسالٽ, لوهه, and abrasive recycled concrete applications. حدون: Not designed for ultrasoft or clayheavy materials without prescalping; requires a solid foundation and appropriate feeder matching for optimal performance.
بنيادي خاصيتون: آپريشنل برتري لاءِ انجنيئرنگ
ڊيپ ڪرشنگ چيمبر & جارحتي Kinematics | ٽيڪنيڪل بنياد: فيڊ جي افتتاح تي اصلاح ٿيل نپ زاويه ۽ ڊگهو اسٽروڪ | آپريشنل فائدا: Increased capacity per stroke and reduced bridging incidents | ROI اثر: اعلي درجي جي ذريعي (tph) directly lowers fixed cost allocation per ton.
هائيڊولڪ ٽوگل ايڊجسٽمينٽ سسٽم | ٽيڪنيڪل بنياد: Replaceable mechanical toggle plate with hydraulic assist for unblocking and adjustment | آپريشنل فائدا: CSS changes can be made in minutes versus hours; safe clearing of stalled chambers | ROI اثر: تقريبن ترتيب ڏيڻ واري وقت کي گھٽائي ٿو 80%, protecting against costly stall damage.
Heavily Reinforced Frame Design | ٽيڪنيڪل بنياد: ٺهيل عنصرن جي تجزيي سان اعلي سطحي اسٽيل پليٽ مان ٺهيل (ايف اي اي) اصلاح | آپريشنل فائدا: Exceptional durability under cyclical loading; withstands uncrushable material events | ROI اثر: Extends structural life beyond industry norms, ڊگھي مدت جي سرمائي جي متبادل خطري کي گھٽائڻ.
TwinPath Lubrication System | ٽيڪنيڪل بنياد: Dedicated grease lines to bearing ends with visible flow indicators | آپريشنل فائدا: Ensures positive lubrication to critical bearings; معمولي سار سنڀال جي چڪاس کي آسان بڻائي ٿو | ROI اثر: وقت کان اڳ بيئرنگ ناڪامي کي گھٽائي ٿو, a leading cause of catastrophic crusher downtime.
ڦاٽل (غير ويلڊڊ) بيئرنگ هائوسنگ | ٽيڪنيڪل بنياد: Precisionmachined housings bolted to crusher frame | آپريشنل فائدا: Enables precise bearing alignment during assembly/service; facilitates field replacement if needed | ROI اثر: Maintains optimal mechanical efficiency (powertocrush) ۽ بيئرنگ سروس جي زندگي کي وڌايو.
مقابلي جا فائدا: قابل قدر ڪارڪردگي حاصلات
| ڪارڪردگي ميٽرڪ | صنعت جو معيار تقابلي جبلن لاءِ | JC5000 جبڑے کولہو حل | دستاويزي فائدو |
| : | : | : | : |
| لائنر زندگي (ابراھيندڙ گرينائيٽ) | ~ 120,000 ٽين في سيٽ | ~ 150,000 ٽين في سيٽ | +25% سڌارو |
| ساڳئي CSS تي ذريعي (tph) | بيس لائين 100% | 115120% of baseline range| +1520% واڌارو |
| بجلي جو استعمال (kWh/ٽن) | بيس لائين 100%| ~92% of baseline average| تائين 8% گهٽتائي |
| سالياني شيڊول ٿيل گھٽ وقت (ڪلاڪ) 5070 ڪلاڪ 3040 ڪلاڪ 4050% گهٽتائي |
ٽيڪنيڪل وضاحتون
فيڊ کولڻ: 500mm x 400mm (لڳ ڀڳ. 20" x 16")
وڌ ۾ وڌ فيڊ سائيز: 425ايم ايم (16.7")
بند طرف سيٽنگ (سي ايس ايس) حد: 75mm 200mm (3" 8")
گنجائش جي حد: 250 550 ٽين في ڪلاڪ (varying based on material type & سي ايس ايس)
ڊرائيو پاور جي گهرج: 132kW 160kW Electric Motor
ڪڪڙ جو وزن (موٽر کان سواء): لڳ ڀڳ 28,000 ڪلو
فريم جي تعمير: Highgrade steel plate with reinforced ribbing
Main Shaft/Bearings: جڙيل مصري اسٽيل شافٽ; Heavyduty گولي رولر بيرنگ
آپريٽنگ جي درجه حرارت جي حد: 20°C کان +45°C (4°F کان +113°F)
ايپليڪيشن منظرنامو
هارڊ راڪ ڪواري توسيع چيلنج:
هڪ گرينائيٽ کوٽائي جي ضرورت آهي ته پرائمري سرڪٽ throughput کي وڌائڻ لاء 20% without expanding its footprint or changing feed size.
حل:
Two JC5000 Jaw Crushers replaced three older units.
نتيجا:
جي ذريعي وڌي ويو 22%. ٻوٽن جي دستيابي کان گلاب 86% جي طرف 93% due to reduced liner change frequency. Energy cost per ton dropped by 7%.
وڏي پيماني تي سي&D Recycling Plant Challenge:
A recycling facility processing demolition concrete faced extreme wear costs and unpredictable blockage clearing causing daily delays.
حل:
JC5000 Jaw Crusher installed as the primary breaker.
نتيجا:
Manganese liner life increased by 30%. The hydraulic toggle system cleared average blockages in under 10 منٽ جي مقابلي ۾ 90+ minutes previously. Product cubicity improved downstream processing efficiency.
تجارتي خيالات
The JC5000 Jaw Crusher is positioned as a premium capital asset with total lifecycle cost advantages.
بنيادي سامان جي قيمت جو درجو: ان جي وڏي پيماني تي تعميراتي طبقي کي ظاهر ڪري ٿو. Final pricing is configurationdependent (مثال, motor supplier choice).
اختياري خاصيتون & پيڪيجز:
Automated Grease System
Wear Package Spare Parts Kits
تنصيب & ڪميشن جي نگراني
Onsite Operator Training Modules
سروس پيڪيجز:
1. Basic Warranty Coverage – Standard parts & labor warranty period.
2. Extended Service Plan – Covers scheduled inspections and discounted parts.
3. Full Performance Contract – Includes guaranteed liner life metrics & availability targets with fixed annual maintenance cost.
فنانسنگ جا اختيار: سرمائيداري ليز, آپريٽنگ ليز, and project financing structures are available through partnered financial institutions to match various CAPEX strategies.
اڪثر پڇيا ويا سوال
Q1: Is the JC5000 compatible with our existing plant feed system and secondary crusher?
A1: The JC5000 requires standard heavyduty apron or vibrating feeder compatibility. Our engineering team provides a full interface review based on your required product size distribution to ensure optimal integration with your secondary circuit.
Q2 What is the expected operational impact on our maintenance crew?
A2 Your crew will benefit from simplified procedures like hydraulic CSS adjustment which reduces physical labor risks Training is provided on the specific maintenance access points designed into the JC5000 structure
Q3 How does the pricing structure account for optional features?
A3 We provide transparent modular pricing allowing you select only necessary options This ensures you pay for capability not bundled features you may not require
Q4 What are typical lead times from order placement commissioning?
A4 Lead times vary based on global supply chain conditions but typically range between 1624 weeks for complete delivery Factory acceptance testing prior shipment is standard procedure
Q5 پيش ڪيل ڪارڪردگي جي ضمانت آهن?
A5 Yes performance guarantees based on mutually agreed feed material specifications can be included within formal purchase agreements These typically cover minimum throughput power consumption under defined conditions
