Jc5000 Jaw Crusher Manufacturers Cost
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع وقت ختم ڪري رهيا آهن توهان جي مجموعي يا کان کني جي منافعي جي مارجن کي? پرائمري ڪرشنگ هڪ نازڪ رڪاوٽ آهي, and equipment failure here cascades through your entire operation. انهن عام چئلينجن تي غور ڪريو:
سار سنڀال لاءِ اضافي وقت: Frequent liner changes and unexpected mechanical repairs halt your primary line, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ.
اعلي لباس حصو واپرائڻ: The cost and labor of repeatedly replacing jaws, بيئرنگ, and other consumables directly impact your bottom line.
متضاد پيداوار جي درجه بندي: Fluctuations in feed size or hardness lead to poor CSS control, resulting in offspec product that requires reprocessing.
وڌندڙ توانائي جي قيمت: Inefficient crushing action consumes excessive power without delivering proportional throughput.
ساخت جي سالميت جا خدشا: Frame fatigue or premature failure under cyclical loading poses safety risks and leads to catastrophic capital expense.
Is your primary crusher a source of constant cost and concern, rather than a reliable foundation for your plant? A strategic investment in a robust jaw crusher is not merely an equipment purchase—it is a direct intervention on your operational P&ايل.
2. پيداوار جو جائزو
JC5000 جبڑے کولہو هڪ اعلي گنجائش آهي, singletoggle jaw crusher engineered for heavyduty primary crushing applications in mining, کوٽڻ, ۽ وڏي پيماني تي تعميراتي ريسائڪلنگ. Its design focuses on delivering maximum availability and the lowest cost per tonne in its class.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: وڏو رن آف مائن يا ڪوارريرن مواد (1300mm تائين) اونهي ۾ هدايت ڪئي وئي آهي, غير ڇڪڻ واري ڪرشنگ چيمبر.
2. Compressive Crushing: The aggressive elliptical jaw motion applies high pressure at the inlet, effectively breaking large boulders and reducing the material size progressively down the chamber.
3. خارج ٿيڻ & صفائي: The steep nip angle and large vertical stroke at the discharge point ensure rapid material evacuation, preventing packing and promoting high throughput.
ايپليڪيشن جو دائرو: سخت پٿر لاء مثالي (گرينائيٽ, بيسالٽ), ٻرندڙ معدنيات, ۽ تباهي ڪنڪريٽ. اسٽيشنري ٻوٽن يا وڏي موبائيل ٽريڪ ٿيل سيٽ اپ لاءِ مناسب.
حدون: چپچپا لاء ٺهيل ناهي, مٽيريل مواد بغير ڪنهن پري اسڪريننگ جي; maximum capacity is dependent on feed material characteristics and plant configuration.
3. بنيادي خاصيتون
HeavyDuty فريم ڊيزائن | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي) بهتر دٻاء جي ورڇ | آپريشنل فائدا: Eliminates frame fatigue cracking under maximum load conditions | ROI اثر: Extended service life reduces total cost of ownership; prevents catastrophic failure and associated production losses.
Hydrostatic ڊرائيو & Chamber Clearing | ٽيڪنيڪل بنياد: Hydraulic system allows reversible operation to clear blockages | آپريشنل فائدا: Clears tramp metal or bridging in minutes without manual intervention | ROI اثر: تائين غير منصوبابندي بند وقت گھٽائي ٿو 80% for common blockage events, هيٺيون سامان جي حفاظت.
ڊيپ سميٽري ڪرشنگ چيمبر | ٽيڪنيڪل بنياد: Long wedged crosssection with steep nip angle | آپريشنل فائدا: Promotes natural flowdown action, reduces wear part scrubbing, increases liner life | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو 1525% longer jaw plate life compared to conventional designs.
HeavyDuty رولر بيئرنگ اسيمبلي | ٽيڪنيڪل بنياد: Spherical selfaligning roller bearings with larger load capacity | آپريشنل فائدا: Higher radial load tolerance ensures smooth operation under shock loads from uncrushables | ROI اثر: Industry testing demonstrates bearing L10 life exceeding 30,000 hours under normal conditions.
QuickAdjust CSS Wedge System | ٽيڪنيڪل بنياد: Mechanically actuated wedgeandshim setting adjustment | آپريشنل فائدا: Operators can adjust closedside settings safely in under 30 minutes without special tools | ROI اثر: Maintains product spec consistency faster, increasing plant utilization rates.
انٽيگريڊ موٽر بيس & بيلٽ گارڊ | ٽيڪنيڪل بنياد: Unified chassis design with internal drive guards | آپريشنل فائدا: تنصيب جي ترتيب کي آسان بڻائي ٿو; provides superior operator safety with minimal external guarding required | ROI اثر: تنصيب جو وقت تقريباً گھٽائي ٿو 20% and complies with global safety standards.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (تقابلي ڪلاس) | JC5000 جبڑے کولہو حل | فائدو (% سڌارو) |
|||||
| سالياني دستيابي | 88 92% | > 95% | +4% آپريشنل اپ ٽائم |
| جبڑے پليٽ جي زندگي (Abrasive Gr.)| 120,000 150,000 ٽين | 180,000+ ٽين | +2025% زندگي پائڻ |
| مخصوص توانائي واپرائڻ (kWh/tonne)| 0.8 1.1 kWh/t | 0.7 0.9 kWh/t | 15% average energy use |
| ذريعي جي گنجائش (tph) | Varies with CSS +1520% sustained throughput at equivalent CSS |
| Blockage Clearance Time >60 minutes manual 80% |
5. ٽيڪنيڪل وضاحتون
فيڊ کولڻ: 1500mm x 1300mm (59" x 51")
وڌ ۾ وڌ فيڊ سائيز: Up to1300mm (51")
بند ٿيل پاسي جي سيٽنگ جي حد:150mm 300mm (6" 12")
گنجائش جي حد:500 1，200 tph，مواد جي قسم تي دارومدار，خوراڪ جي درجه بندي，۽ CSS
ڊرائيو پاور جي گهرج：400 kW（500 HP）electric motor
Crusher Weight（excl.motor）：لڳ ڀڳ。86，000 kg（189，600 lbs）
فريم جي تعمير：اعلي طاقت جو ٺهيل اسٽيل，دٻاءُ گهٽ
جبلن جي پليٽ：Premium manganese steel（14%18%）with optional alloy overlays
آپريٽنگ جي درجه حرارت جي حد：25°C to +40°C（13°F to104°F）with standard lubrication
6. درخواست جا منظر
Granite Quarry，Southeast Asia｜Challenge：Extreme abrasiveness of feed material caused jaw plate replacement every8 weeks，resulting in96 hours of annual downtime per change。حل：Installation of one JC5000 Jaw Crusher with optional XtraTough manganese jaws。نتيجا：Jaw plate life extended to14 weeks。Annual crusherspecific downtime reduced by120 hours，and wear part costs lowered by22%，delivering full ROI in19 months。
لوهه جي معدنيات پروسيسنگ پلانٽ，Australia｜Challenge：Unpredictable feed containing occasional tramp metal led to frequent chamber blockages and bent shafts on previous equipment。حل：Deployment of the JC5000 with its hydrostatic chamber clearing system。نتيجا：Blockage events are cleared in an average of7 minutes versus the previous90minute procedure。Zero instances of shaft damage have been recorded in24 months of operation。
7.تجارتي خيالات
The JC5000 Jaw Crusher is offered as a capital solution designed for longterm operational savings。
قيمت جا درجا
• Base Equipment Package：ڪرشر شامل آهي，موٽر mounts，۽ ڊرائيو گارڊ。
• Plant Integration Package：Base plus integrated motor，ويبلٽس，شروع ڪندڙ,۽ لوڻ وارو نظام。
• Turnkey Skid Package：Fully assembled on a structural steel skid for rapid connection to plant infrastructure。
اختياري خاصيتون：
• Automated Greasing Systems
• Wear Monitoring Systems
• Dust Sealing Kits
• Special Alloy Jaw & پاسي واري لائنر
سروس پيڪيجز：
• Planned Maintenance Agreements
• Wear Part Kits with guaranteed pricing
• Remote Performance Monitoring
فنانسنگ جا اختيار：
Flexible capital expenditure solutions are available including straight purchase，ليز ٽائون معاهدو,and tailored financing through partner institutions。
8.FAQ
Q1：Is the JC5000 compatible with our existing secondary cone crusher circuit？
A1：ها。The adjustable CSS range and high reduction ratio allow it to be matched with most secondary/tertiary stages。Our engineering team can review your circuit flow sheet to confirm optimal sizing。
Q2：What is the expected impact on our overall plant energy consumption？
A2：Due to its efficient crushing kinematics和lowfriction bearing design,the JC5000 typically reduces specific energy consumption by15% versus older generation jaw crushers.This can translate into significant annual savings depending on your local power costs和operating hours。
Q3：How does the maintenance schedule compare to other primary crushers？
A3:The maintenance interval for key components like bearings是extended due to their oversize rating和robust sealing.Routine greasing和inspection points are standardized for efficiency.Most planned maintenance can be conducted during scheduled plant shutdowns。
Q4:What commercial terms are standard？
A4:Pricing is FOB manufacturing facility.Support includes standard warranty covering defects in materials和workmanship.Extended warranty options are available.Conditional performance guarantees can be structured based on agreedupon feed material specifications。
Q5:What training is provided for our operators？
A5:A comprehensive operator training program is included with purchase covering safe operation daily checks adjustment procedures和basic troubleshooting.This is conducted during commissioning at your site。
Q6:What lead time can we expect from order placement？
A6 Lead times vary based on configuration和current manufacturing cycle Typically delivery occurs within1624 weeks from order confirmation allowing for engineering fabrication testing和shipping logistics
Q7 Are there options for different jaw profiles？
A7 Yes Several standard corrugations are available optimized for different material types从highly abrasive到highimpact applications Our technical team will recommend the optimal profile based on your sample analysis
